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长轴类锻件新型柔性切边校正系统
英文标题:A new correction system of flexible trimming for long axle forgings
作者:姚宏亮 曾琦  陈贺静 丁宵月 
单位:(北京机电研究所有限公司 北京 100083) 
关键词:长轴类锻件 锻造 切边 背压 校正系统 
分类号:TG315.9
出版年,卷(期):页码:2019,44(2):132-134
摘要:
长轴类锻件在锻造切边过程中会产生直线度变形,采用切边校正复合工艺可在切边的同时实现校正,目前的复合工艺是通过施加背压的方法达到切边和校正同时进行的目的。针对现有施加背压方法的缺陷,设计了一种新型柔性切边校正系统,该系统通过配置垫板中柱塞缸的数量和分布,并将柱塞缸和蓄能器组成液压回路,通过调节蓄能器的油压控制柱塞缸的推力,进而调整切边时的背压,从而有效地针对不同产品施加背压。利用在线油温监测和闭环计算自动更换油液,保证油液温度。该柔性切边校正系统与现有的方法相比,可实现柔性背压,适合不同锻造产品的切边需求,提高了生产效率和产品精度,减少了设备和模具的经济投入。
Straightness deformation occurs during the trimming process of long axle forgings, and the compound technology of trimming and correction can realize trimming and correction at the same time. Current composite processes achieved the simultaneous trimming and correction by applying back pressure, and a new flexible trimming correction system was designed to overcome the shortcomings of the existing back pressure method. Then, the hydraulic circuit with plunger cylinder and accumulator was built by configuring the number and distribution of plunger cylinders in the backing plate, and the thrust of plunger cylinder was controlled by adjusting the hydraulic pressure of accumulator to adjust the back pressure during the trimming process. So the back pressure can be effectively applied to different products. Furthermore, the oil was replaced automatically by online oil temperature monitoring and closedloop calculation, and the oil temperature was ensured. Compared with the existing methods, the flexible trimming correction system can achieve flexible back pressure and meet the trimming requirements of different forging products. Thus, it improves the production efficiency and product precision,and reduces the economic investment of equipment and dies.
 
基金项目:
作者简介:
作者简介:姚宏亮(1978-),男,硕士,研究员 Email:Yaohongliang2003@163.com
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