网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
长轴类锻件新型柔性切边校正系统
英文标题:A new correction system of flexible trimming for long axle forgings
作者:姚宏亮 曾琦  陈贺静 丁宵月 
单位:(北京机电研究所有限公司 北京 100083) 
关键词:长轴类锻件 锻造 切边 背压 校正系统 
分类号:TG315.9
出版年,卷(期):页码:2019,44(2):132-134
摘要:
长轴类锻件在锻造切边过程中会产生直线度变形,采用切边校正复合工艺可在切边的同时实现校正,目前的复合工艺是通过施加背压的方法达到切边和校正同时进行的目的。针对现有施加背压方法的缺陷,设计了一种新型柔性切边校正系统,该系统通过配置垫板中柱塞缸的数量和分布,并将柱塞缸和蓄能器组成液压回路,通过调节蓄能器的油压控制柱塞缸的推力,进而调整切边时的背压,从而有效地针对不同产品施加背压。利用在线油温监测和闭环计算自动更换油液,保证油液温度。该柔性切边校正系统与现有的方法相比,可实现柔性背压,适合不同锻造产品的切边需求,提高了生产效率和产品精度,减少了设备和模具的经济投入。
Straightness deformation occurs during the trimming process of long axle forgings, and the compound technology of trimming and correction can realize trimming and correction at the same time. Current composite processes achieved the simultaneous trimming and correction by applying back pressure, and a new flexible trimming correction system was designed to overcome the shortcomings of the existing back pressure method. Then, the hydraulic circuit with plunger cylinder and accumulator was built by configuring the number and distribution of plunger cylinders in the backing plate, and the thrust of plunger cylinder was controlled by adjusting the hydraulic pressure of accumulator to adjust the back pressure during the trimming process. So the back pressure can be effectively applied to different products. Furthermore, the oil was replaced automatically by online oil temperature monitoring and closedloop calculation, and the oil temperature was ensured. Compared with the existing methods, the flexible trimming correction system can achieve flexible back pressure and meet the trimming requirements of different forging products. Thus, it improves the production efficiency and product precision,and reduces the economic investment of equipment and dies.
 
基金项目:
作者简介:
作者简介:姚宏亮(1978-),男,硕士,研究员 Email:Yaohongliang2003@163.com
参考文献:

 


 

 


[1]中国锻压协会. 锻造模具与润滑
[M].北京:国防工业出版社,2009.

 

Confederation of Chinese Metalforming Industry. Forging Die and Lubrication
[M]. Beijing:National Defense Industry Press, 2009.

 


[2]《锻模设计手册》编写组.锻模设计手册
[M].北京:机械工业出版社,1991.

 

Writing Group of Forging Die Design Manual. Forging Die Design Manual
[M]. Beijing:China Machine Press,1991.

 


[3]毛厚军. 模锻件切边变形问题分析及改进
[J].湖北汽车工业学院学报,2004,18(4):38-41.

 

Mao H J. Analysis and improvement of deformation of die forging
[J]. Journal of Hubei Automotive Industries Institute, 2004,18(4):38-41.

 


[4]孙文东,站冬飞.125 MN自动线切边校正复合模工艺研究
[J].金属加工:热加工,2017,36(17):12-13.

 

Sun W D, Zhan D F. Research on compound die of trimming correction for 125 MN automatic line
[J].Metal Working, 2017, 36 (17):12-13.

 


[5]韦韡,洪涛,蒋鹏,等.铝合金控制臂切边冲孔校正复合模设计
[J].模具工业,2013,39(7):13-17.

 

Wei W, Hong T, Jiang P, et al. Compound die of trimming,piercing and sizing for aluminum alloy controlling arm
[J]. Mould Industry, 2013,39(7):13-17.

 


[6]宗爱国.曲轴切边校正复合模设计
[J].模具工业,2015,41(9):23-26.

 

Zong A G. Design of trimming and restriking compound die for crankshaft
[J]. Mould Industry, 2015,41(9):23-26.

 


[7]党军.锻造新式碟簧符合冲孔切边模
[J].中国机械,2014,(9):91-92.

 

Dang J. New punching and trimming compound die with disc springs
[J]. Machine China,2014,(9):91-92.

 

 
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9