锻压技术

旋压加工过程监控与工艺参数智能控制

英文标题：Spinning process monitoring and intelligent control on process parameters

分类号：TG305

出版年,卷(期):页码：2019,44(8):116-123

摘要：

针对旋压设备需同时满足锻压设备大吨位和机械加工设备高精度的要求，建立了数控系统、工控机和视频监视器串联在一起的监控平台，实现了二维实时监控、三维实时监控、参数化编程、数据库配置、MES系统集成、WEB服务功能、AR看板以及APP查看功能，为操作者提供直观的设备运行状态观察界面和详细的工艺分析数据界面。通过旋压力的自适应、自调整、自平衡，旋压加工控制的误差补偿，同步、错距及中断控制，在线壁厚测量与补偿，实现了诸多旋压工艺参数的智能控制，提高了旋压零件的尺寸精度、表面质量和组织性能的一致性。

For the spinning equipment to meet the requirements of large-tonnage for the foring equipment and highprecision for the machining equipment, the monitoring platform consisting of numerical control systems, industrial computers and video monitors was established. The twodimensional realtime monitoring, three-dimensional realtime monitoring, parametric programming, database configuration, MES system integration, WEB service functions, AR spectaculars and APP viewing functions were realized, which provided operators with an intuitive interface for observing the running state of equipment and a detailed interface for process analysis data. Through the adaptive, selfadjusting and selfbalancing of spinning pressure, the error compensation of spinning process control, the synchronization, misalignment and interruption control, and online wall thickness measurement and compensation, the intelligent control of many spinning process parameters was realized, and the consistency of dimensional accuracy, surface quality and structure property for spinning parts was improved.

基金项目：

作者简介：关大力（1965-），男，硕士，研究员 E-mail：daliguan@126.com 通讯作者：刘德贵（1984-），男，硕士，高级工程师 E-mail:15910321681@163.com

参考文献：

[1] 李晓红, 徐可,付迎春.美欧军事强国大力发展超大型金属零件先进成形装备[J].国防制造技术,2019,(1):6-12.

Li X H, Xu K, Fu Y C. US and European military powers vigorously develop advanced forming equipment for super large metal parts[J]. Defense Manufacturing Technology,2019，(1):6-12.

[2] 曾健华. 装备制造业之塑性成形技术[J].现代机械,2010,(2):1-4.

Zeng J H. Plastic forming technology in equipment manufacturing[J].Modern Machinery,2010,(2):1-4.

[3] 李继贞,刘德贵,王健飞.强力旋压成形技术在航空领域的新进展[J].航空制造技术,2014,(10):40-44.

Li J Z, Liu D G, Wang J F.New progress of power spinning technology in aeronautics [J]. Aeronautical Manufacturing Technology,2014,(10):40-44.

[4] 马兴海,李玉梅,肖广财,等.先进钣金成形技术在航天制造领域应用分析[J].航天制造技术,2011,(5):69-72.

Ma X H, Li Y M, Xiao G C, et al. Application analysis of advanced sheet metal forming technology in aerospace manufacturing field [J]. Aerospace Manufacturing Technology,2011,(5):69-72.

[5] 尚建勤,韩秀全,李继贞,等.航空钣金特种成形技术及设备[J].航空制造技术,2013,(17):44-48.

Shang J Q, Han X Q, Li J Z, et al. Special forming technology and equipment of aeronautical sheet metal[J]. Aeronautical Manufacturing Technology, 2013,(17):44-48.

[6] 钱志平. 旋压机控制原理的分析与应用[J]. 机械传动,2004,(6):54-55.

Qian Z P. The analysis and application of control principe for spinning machine[J].Journal of Mechanical Transmission,2004,(6):54-55.

[7] 王雅君,林春庭,李继贞.大型立式强力旋压机的研制[J].航空制造技术,2011,(17):62-65.

Wang Y J, Lin C T, Li J Z. Research of vertical power spinning machine[J]. Aeronautical Manufacturing Technology, 2011,(17):62-65.

[8] 侯红亮,余肖放,王耀奇.国内旋压设备及其相关技术的发展与现状[J].锻压装备与制造技术,2009,44(4):16-19.

Hou H L, Yu X F, Wang Y Q.Development of spinning equipment and its related technology in china[J]. China Metalforming Equipment & Manufacturing Technology, 2009,44(4):16-19.

[9] 赵升吨,赵承伟,王君峰,等.现代旋压设备发展趋势的探讨[J].中国机械工程,2012,23(10):1251-1255.

Zhao S D, Zhao C W, Wang J F, et al. Discussion about development trends of modern spinning equipment[J]. China Mechanical Engineering,2012,23(10):1251-1255.

[10]赵伟.热旋压工艺及其应用[J].模具制造,2012,12(11):37-39.

Zhao W. Hot spinning process and application[J].Die & Mould Manufacture,2012,12(11):37-39.

[11]夏琴香,袁帅,程秀全,等.镁合金热旋压成形技术研究现状[J].锻压技术,2018,43(7):103-111.

Xia Q X, Yuan S, Cheng X Q, et al. Research status of hot spinning for magnesium alloys[J]. Forging & Stamping Technology, 2018,43(7):103-111.

[12]杨延涛,张立武,韩冬,等.强力旋压成形工艺的研究进展[J].航天制造技术,2004,(1):49-54.

Yang Y T, Zhang L W, Han D, et al. Research progress on power spinning process[J]. Aeronautical Manufacturing Technology,2004,(1):49-54.

[13]曾宇航,赵勇,赵平,等.导弹头旋压成型机理及成型质量研究[J].装备制造技术,2018,(9):121-123.

Zeng Y H, Zhao Y, Zhao P, et al. The shaping study to spinning principle and quality of missilehead[J]. Equipment Manufacturing Technology,2018,(9):121-123.

[14]孙海全,倪林彧,朱小兵,等.TC11钛合金热旋压成形的组织及性能研究[J].航天制造技术,2015,(1):32-35.

Sun H Q, Mi L Y, Zhu X B, et al. Study on microstructure and mechanical properties of hotspinning TC11 titanium alloy[J]. Aerospace Manufacturing Technology, 2015,(1):32-35.

[15]关大力,王雅君,李继贞,等.大型立式强力旋压机床人机界面技术应用研究[J].航空制造技术,2014,(8):62-65.

Guan D L, Wang Y J, Li J Z, et al. Application research of humanmachine interface technology of vertical power spinning machine[J]. Aeronautical Manufacturing Technology, 2014,(8):62-65.

[16]石民生. 基于网络的旋压机远程监控研究[D].哈尔滨:哈尔滨理工大学,2008.

Shi M S.Research of Networkbased Longdistance Monitoring for Spinning Machine[D].Harbin: Harbin University of Science and Technology,2008.

[17]宁扬,郝润元.Φ 630四旋轮强力旋压机工艺数值模拟及实验研究[J].太原科技大学学报,2017,38(2):132-136.

Ning Y, Hao R Y. Process parameters of finite element simulation and tests of Φ 630 four powerful spinning wheel machine[J]. Journal of Taiyuan University of Science and Technology,2017,38(2):132-136.

[18]邓习树,李自光.当前液压系统仿真技术发展现状及趋势[J].机床与液压,2003,31(1):20-22.

Deng X S, Li Z G.Current status and trends of current hydraulic system simulation technology[J]. Machine Tool & Hydraulics,2003,31(1):20-22.

[19]潘东升,丘宏扬,夏琴香,等.三维非轴对称零件旋压成形机床液压系统动态特性仿真与实验研究[J].锻压装备与制造技术,2005，40(5):66-69.

Pan D S, Qiu H Y, Xia Q X, et al. Dynamic characteristics simulation and research on hydraulic system of spinning machine for 3D nonaxisymmetricalparts[J].China Metalforming Equipment & Manufacturing Technology，2005，40(5):66-69.

[20]金建新,邵强.基于AutoCAD平台的数控旋压机床的自动编程与仿真[J].机电一体化,2006，12(2):63-65.

Jin J X, Shao Q. Automatic programming and simulation for NC spin forming based on AutoCAD[J].Mechatronics,2006，12(2):63-65.

[21]吴立波,张治民.旋压设备工艺研究[J].锻压装备与制造技术,2006，41(2):31-33.

Wu L B, Zhang Z M. The studies on spinning equipment craft[J]. China Metalforming Equipment & Manufacturing Technology, 2006，41(2):31-33.

[22]冯万林,夏琴香,程秀全,等.旋压力的测试方法及试验研究[J].锻压装备与制造技术,2005，40(4):88-92.

Feng W L, Xia Q X, Cheng X Q, et al. The measurement methods and experimental research on the spinning force [J]. China Metalforming Equipment & Manufacturing Technology, 2005，40(4):88-92.

服务与反馈：

【文章下载】【加入收藏】