锻压技术

旋压加工过程监控与工艺参数智能控制

英文标题：Spinning process monitoring and intelligent control on process parameters

分类号：TG305

出版年,卷(期):页码：2019,44(8):116-123

摘要：

针对旋压设备需同时满足锻压设备大吨位和机械加工设备高精度的要求，建立了数控系统、工控机和视频监视器串联在一起的监控平台，实现了二维实时监控、三维实时监控、参数化编程、数据库配置、MES系统集成、WEB服务功能、AR看板以及APP查看功能，为操作者提供直观的设备运行状态观察界面和详细的工艺分析数据界面。通过旋压力的自适应、自调整、自平衡，旋压加工控制的误差补偿，同步、错距及中断控制，在线壁厚测量与补偿，实现了诸多旋压工艺参数的智能控制，提高了旋压零件的尺寸精度、表面质量和组织性能的一致性。

For the spinning equipment to meet the requirements of large-tonnage for the foring equipment and highprecision for the machining equipment, the monitoring platform consisting of numerical control systems, industrial computers and video monitors was established. The twodimensional realtime monitoring, three-dimensional realtime monitoring, parametric programming, database configuration, MES system integration, WEB service functions, AR spectaculars and APP viewing functions were realized, which provided operators with an intuitive interface for observing the running state of equipment and a detailed interface for process analysis data. Through the adaptive, selfadjusting and selfbalancing of spinning pressure, the error compensation of spinning process control, the synchronization, misalignment and interruption control, and online wall thickness measurement and compensation, the intelligent control of many spinning process parameters was realized, and the consistency of dimensional accuracy, surface quality and structure property for spinning parts was improved.

基金项目：

作者简介：关大力（1965-），男，硕士，研究员 E-mail：daliguan@126.com 通讯作者：刘德贵（1984-），男，硕士，高级工程师 E-mail:15910321681@163.com

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