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内盖板多工位级进模设计
英文标题:Design on multi-station progressive die of inner-cover plate
作者:赵国霞 于仁萍 
单位:1.山东职业学院 科学技术处 2.烟台职业学院 机械工程系 
关键词:内盖板 整形 多工位级进模 胀形 毛刺 
分类号:TG386
出版年,卷(期):页码:2019,44(10):138-141
摘要:

 

 
根据内盖板零件的技术要求和工艺难点,设计了单排加两侧载体的排样方式,共设9个工位。为保证内盖板上孔的精度,采取预冲翻边孔后翻边成形的冲压工艺。在胀形和弯曲工序后增设整形工序,减少回弹以保证凸包和内盖板四周弯曲边的尺寸精度。内盖板多工位级进模采用导料板加浮升导料销对条料进行导料,在两侧载体上设置导正销确定送料步距。凹模采用整体加镶拼结构组合的设计,保证凹模强度,方便模具修配,节约模具生产成本。在成形工位凹模下安装有弹簧,设置了压毛边工序去除冲裁过程中的毛刺,保证工件的质量。经生产实践证明,内盖板零件的工艺设计和多工位级进模结构设计合理,满足尺寸精度和批量生产要求。
 

 

 
According to the technical requirements and difficulties of inner-cover plate, nine stations with the single row layout and two-side carriers were designed, and the pre-punching hole process before flanging was designed in order to guarantee the accuracy of holes in innercover plate. Then, the sizing process was designed after bulging and bending to reduce springback and guarantee the dimension accuracy of convex hull and bending edges around the inner-cover plate. Furthermore, in the multi-station progressive die of inner-cover plate, the strip was guided by the guide plate and the floating guide pin, and the feeding step was determined by setting the guiding pin on the carriers on both sides. However, the die was designed as the whole and insert structure to conform the strength, repair the die conveniently and save the cost of die production. Finally, the spring was installed under the die of the forming station, and the press edge station was designed to remove the burrs during punching so as to guarantee the quality of workpiece. The production results show that the multi-station progressive die of inner-cover plate has compact structure and reasonable process, which meets the requirements of batch production and dimensional accuracy for parts.
 
基金项目:
山东省高校科研计划项目(J18KB013)
作者简介:
作者简介:赵国霞(1980-),女,硕士,讲师 E-mail:3851353@qq.com
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