锻压技术

基于Deform石油钻杆端部镦厚成形工艺参数优化

英文标题：Process parameters optimization of oil drill pipe end upsetting based on Deform

作者：赵旺初冯巧波仇桐赵思睿李嘉诚

单位：上海电力大学

分类号：TG386

出版年,卷(期):页码：2019,44(9):80-87

摘要：

通过Deform软件模拟不同工艺参数条件下的石油钻杆端部镦厚成形过程，利用正交试验方法，分析其成形温度、成形挤压速度以及摩擦系数对石油钻杆加厚端的温度梯度TG分布、等效应力σ-、等效应变ε-、模具磨损深度H以及成形载荷F的影响。结果表明：成形挤压速度对模具磨损深度和温度梯度的影响、成形温度对最大等效应力和最大成形载荷的影响及摩擦系数对最大等效应变的影响最为显著；得到的成形挤压速度、摩擦系数、成形温度参数最优组合为：1 mm·s-1、 0.1、 1050 ℃。石油钻杆端部镦厚成形工艺参数优化后，锻件成形质量得到显著提高，特别是最大模具磨损深度、最大等效应变和最大温度梯度得到显著改善，其结果分别为7.13×10-6 mm、0.75、8.93 ℃·mm-1。

The oil drill pipe end upsetting process was simulated under different process parameters by Deform software. An orthogonal test was proposed to investigate the effects of deforming temperature, extrusion speed and friction coefficient on the temperature gradient (TG), equivalent stress (σ-) and equivalent strain (ε-) of the thickened end of oil drill pipe, the wearing depth (H) of and the forming load (F). The results show that it is highly obvious to the effects of extrusion speed on the wearing depth of die and the temperature gradient, of deforming temperature on the maximum equivalent stress and the maximum forming load, and of friction coefficient on the maximum equivalent strain. The optimize parameters about extrusion speed, friction coefficient and deforming temperature are 1 mm·s-1, 0.1 and 1150 ℃.After optimizing the process parameters of oil drill pipe end upsetting, the forming quality of forgings is significantly improved, especially the maximum wearing depth of die, the maximum equivalent strain and the maximum temperature gradient are obviously improved which are 7.13×10-6 mm,0.75，8.93 ℃·mm-1.

基金项目：

上海电力学院创新项目(201810256018)

赵旺初（1990-），男，硕士，助理工程师 E-mail：wangchuzhao@sina.cn

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