|
摘要：
|
|
对钛合金板表面层进行了涂锌处理，该涂锌过程分为两个阶段：首先，在具有高浓度氯化锌的盐溶液中浸蚀；然后，在具有其他氯化锌浓度的盐溶液中涂锌。并研究了涂锌层试样、清除氧化皮试样和无涂锌层试样的钛合金板坯的表面磨损寿命，结果确定镀锌层建立了零件表面和基体间的极大正梯度，改善了摩擦条件，而且在零件表面涂锌层增加不均匀性的方法可以提高涂层与基体间的附着力，从而保证了极限拉深剧烈变形过程的实现。具有涂锌层的试样的极限拉深平均深度比无涂锌层高20%~30%，增加了钛合金板材拉深深度，省去了深拉深件的中间多次退火、清理工序。因此，为自动化连续生产创造了条件，提高了生产效率，优化了生产环境。
|
|
The surface layer of titanium alloy sheet was galvanized. The galvanizing process was divided into two stages. Firstly, it was etched in a salt solution with the high concentration of zinc chloride, and then the zinc was coated in a salt solution with the other concentration of zinc chloride. And, the surface wear lives of titanium alloy sheet for galvanized layer sample, descaling sample and ungalvanized layer sample were investigated respectively, and the galvanized layer was determined to establish the maximum positive gradient between the surface of part and the matrix, and improve the friction condition. Furthermore, the adhesion between the coating and the matrix was improved by adding non-uniformity to the galvanized layer on the surface of part, and the extreme deformation process of the limit drawing was realized. The results show that the average depth of limit drawing for the galvanized layer sample is 20%-30% higher than that of the ungalvanized layer sample, which increases the drawing height of titanium alloy sheet and eliminates many times of annealing and cleaning procedures in the intermediate process for deep drawing part. Therefore, the automatic continuous production is realized to improve the production efficiency and optimize the production environment.
|
|
基金项目：
|
|
|
|
作者简介：
|
|
王以华（1944-），男，学士，研究员，E-mail：yhw006@sohu.com；通讯作者：陈岩（1984-），男，学士，工程师，E-mail：114694867@qq.com
|
|
参考文献：
|
[1]Ромаnofski W B. Handbook of Cold Stamping [M]. Moskwa: Machine Press, 1979.
[2]黄柯植，周银，张波，等. 不同摩擦层对TC11合金干滑动摩擦磨损行为的影响[J].稀有金属，2018，42（6）：601-607.
Huang K Z, Zhou Y, Zhang B, et al. Dry sliding friction and wear behavior of TC11 alloy with different tribo-layers[J]. Chinese Journal of Rare Metals,2018, 42(6): 601-607.
[3]陈芳. 锻造对建筑用铝基复合材料性能的影响分析[J].锻压技术，2018,43(8):150-154.
Chen F. Analysis on influence of forging on properties of aluminum matrix composites used in building[J].Forging & Stamping Technology，2018,43(8):150-154.
[4]门正兴，周杰，郑金辉，等. TC18钛合金热压缩过程峰值应力及动态软化本构模型[J].锻压技术，2018,43(6):129-133.
Men Z X，Zhou J，Zheng J H，et al. Peak stress and dynamic softening constitutive model of titanium alloy TC18 during hot compression [J].Forging & Stamping Technology，2018,43(6):129-133.
[5]王以华.锻模设计技术及实例[M]．北京：机械工业出版社，2009.
Wang Y H. Forging Die Design Techniques and Examples [M]. Beijing：China Machine Press, 2009.
[6]易卓勋，赖小明，王博，等. 5A90 Al-Li合金板材脉冲电流辅助拉深成形[J]. 锻压技术，2017，42（8）：28-32.
Yi Z X，Lai X M，Wang B，et al. Pulse current auxiliary deep drawing for Al-Li alloy sheet 5A90[J]. Forging & Stamping Technology，2017，42（8）：28-32.
[7]吴思俊，张宇. 挤锻复合成形AZ80镁合金的组织与冲击性能研究[J].锻压技术，2018,43(8):173-177.
Wu S J，Zhang Y. Investigation on microstructure and impact properties of magnesium alloy AZ80 by extrusion-forging compound forming [J].Forging & Stamping Technology，2018,43(8):173-177.
[8]高恩志，陈文超，李作成，等. 纯钛半球形零件拉深回弹影响因素分析 [J].锻压技术，2018,43(12):57-61.
Gao E Z，Chen W C，Li Z C，et al. Analysis on drawing springback influencing factors for pure titanium hemispherical part [J]. Forging & Stamping Technology，2018, 43(12):57-61.
[9]李雷，吴小俊. 镁铝轻质复合板多层挤压复合工艺[J]. 锻压技术，2017，42（4）：73-78.
Li L，Wu X J. Extrusion compound process of Mg/Al composite plate[J]. Forging & Stamping Technology，2017，42（4）：73-78.
[10]刘春雨，郑薇. 降低U型冲压件开发成本的研究[J]. 锻压技术，2017，42（10）：41-45.
Liu C Y，Zheng W. Research on reducing development costs of U-shaped stamping parts [J]. Forging & Stamping Technology，2017，42（10）：41-45.
[11]柏玲磊，陈梁玉，赵坤民.飞机蒙皮振动辅助拉伸成形工艺分析[J]. 锻压技术，2017，42（11）：18-25.
Bai L L，Chen L Y，Zhao K M. Analysis on vibration-assisted stretch forming of aircraft skin panel [J]. Forging & Stamping Technology，2017，42（11）：18-25.
|
|
服务与反馈：
|
|
【文章下载】【加入收藏】
|
|
|
|
