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基于Dynaform的铝合金筒形件拉深成形
英文标题:Deep drawing of cylindrical parts for aluminum alloy based on Dynaform
作者:仇建桐 邓沛然 邵威 宣守强 杨瑾 
单位:上海工程技术大学 
关键词:6061铝合金 减薄率 增厚率 冲压成形 Dynaform有限元 
分类号:TG389
出版年,卷(期):页码:2020,45(5):49-55
摘要:
利用实验与数值模拟结合的方式,研究了6061铝合金板料室温下的成形能力,以期为工程应用提供理论参考。物理实验中材料的极限拉深比LDR为1.67,经Dynaform有限元模拟后,LDR与物理实验高度吻合。实验表明:材料的最大减薄率随着冲压速度的增大和压边力的上升而不断增大,最大增厚率随着冲压速度的增大和压边力的上升而逐渐减小。通过有限元模拟后的厚度变化曲线图发现,筒形件在直壁区域和底部区域厚度变化不明显,越靠近凸模圆角减薄率变化越大,且减薄率随着坯料直径的增大而不断增大,这与拉深件纵截面厚度跟踪点测得的数据变化趋势一致。说明在同等条件下,Dynaform有限元模拟对铝合金冲压成形具有一定的指导意义。
The forming ability of 6061 aluminum alloy sheet material at room temperature was studied to provide a theoretical reference for engineering applications by the combination of experiment and numerical simulation, and the limit drawing ratio LDR obtained by Dynaform finite element simulation was highly consistent with the LDR of 1.67 for material in physical experiment. The experiments show that the maximum thinning rate of material increases continuously with the increasing of stamping speed and blank holder force, and the maximum thickening rate gradually decreases with the increasing of stamping speed and blank holder force. Furthermore, the thickness change curve obtained by the finite element simulation shows that the thicknesses of cylindrical part in the straight wall area and the bottom area do not change significantly, and the closer to the punch fillet is, the greater the change of thinning rate is. In addition, the thinning rate increases with the increasing of blank diameter, which is consistent with the change trend of data measured at the thickness tracking points in the longitudinal section of drawing part. Thus, it shows that under the same conditions, the Dynaform finite element simulation has certain guiding significance for stamping of aluminum alloy.
基金项目:
国家自然科学基金资助项目(51805315)
作者简介:
仇建桐(1992-),男,硕士研究生,E-mail:qiujt0216@163.com;通讯作者:邓沛然(1970-),男,博士,讲师,E-mail:peirandeng@126.com
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