锻压技术

国内楔横轧技术现状与发展趋势

英文标题：Current situation and development trend of cross wedge rolling technology in China

分类号：TG335

出版年,卷(期):页码：2020,45(6):1-7

摘要：

楔横轧是轴类零件成形的先进技术，具有高效、节材、洁净、低噪、近净成形等优点，已成为国际上竞相研发并积极采用的先进技术。介绍了国内楔横轧技术的发展现状，包括楔横轧技术推广应用情况、楔横轧关键技术研发进展，指出了我国楔横轧技术总体处于国际先进水平，某些方面处于国际领先地位。对于疏松、中空等突出的楔横轧工艺缺陷已得到有效控制，解决了一次楔成形最大断面收缩率不超过75%的难题，提高了轧齐曲线的设计精确度，解决了窄台阶内直角精确成形问题，表面螺旋痕得到改善或控制，提高了楔横轧产品精度及材料利用率。最后，指出了自动、快速换装模具，多楔同步轧制长轴，无人化、智能化等是楔横轧行业亟待解决的问题。

Cross wedge rolling is an advanced technology for forming shaft parts, which has the advantages of high efficiency, material saving, clean, low noise and near net forming, etc, and it has become an advanced technology that is developed and actively adopted in the world. Therefore, the development status of cross wedge rolling technology in China was introduced including the promotion and application of cross wedge rolling technology, and the research and development progress of its key technologies. It is pointed out that the technology of cross wedge rolling in China is generally at the international advanced level, and in some aspects it is at the international leading position. Furthermore, the defects in the process of cross wedge rolling such as loose and hellow were effectively controlled, the problem that the maximum cross-sectional reduction in one-time wedge forming was not exceed 75% was solved, the design accuracy of rolling curve was improved, the problem of precise forming for right angle in narrow step was solved, the surface helix was improved or cntrolled, and the product precision and material utilization rate of cross wedge rolling were improved. Finally, some problems in cross wedge rolling industry such as automatic and rapid die changing, multi-wedge synchronous rolling of long shaft, unmanned and intelligent were pointed out.

基金项目：

石家庄市科技局科研项目（191080071A）

张军改（1965-），女，学士，总工 E-mail：18931171789@163.com

参考文献：

［1］路红岩，闫华军，张双杰，等.楔横轧多台阶轴轧齐曲线优化研究
［J］.锻压技术，2019，44（12）:41-48.

Lu H Y,Yan H J,Zhang S J，et al.Reserch on optimization of rolling curve for multi-step shaft in cross wedge rolling
［J］.Forging ＆ Stamping Technology,2019, 44（12）:41-48.

［2］曾健，徐春国，任伟伟，等.不同端部形状下工艺参数对楔横轧轧件凹心深度的影响
［J］.塑性工程学报，2017,24(2):111-117.

Zeng J,Xu C G,Ren W W,et al.Effect of process parameters on concavity depth of rolled piece by cross wedge rolling under defferent end shapes
［J］.Journal of Plasticity Engineering，2017,24(2):111-117.

［3］魏烈军. 楔横轧技术应用与研究
［J］.锻压装备与制造技术，2017,24（1）：95-98.

Wei L J. Application and research of cross wedge rolling technology
［J］. China Metalforming Equipment ＆ Manufacturing Technology，2017,52（1）：95-98.

［4］洪慎章，曾振鹏.楔横轧工艺的应用与发展
［J］.模具技术，2002，（4）：36-39，53.

Hong S Z,Zeng Z P.Application and development of cross wedge rolling process
［J］. Die and Mould Technology，2002，（4）：36-39，53.

［5］李东平，李广权，白志斌.楔横轧技术的应用及新发展
［J］哈尔滨工业大学学报，2000,32（5）：97-99.

Li D P,Li G Q,Bai Z B. Application of cross wedge rolling Technology and its recent development
［J］.Journal of Harbin Institute of Technology，2000,32（5）：97-99.

［6］胡正寰，张巍.楔横轧在汽车等轴类零件上的应用与发展
［J］.机械工程学报，2012,48（18）：7-12.

Hu Z H,Zhang W.Development of part rolling technology in China
［J］.Journal of Mechanical Engineering, 2012,48（18）：7-12.

［7］张军改，张康生，李昱，等.机械行业标准《齿轮轴毛坯楔横轧技术条件》研制的必要性及技术概要
［J］.锻压技术，2013,38（1）：175-177.

Zhang J G,Zhang K S,Li Y,et al. Research neccessity and technical summary of machinery industry standard of CWR process specification for rough gear shaft
［J］. Forging ＆ Stamping Technology，2013,38（1）：175-177.

［8］曹芳，杨翠苹，张康生，等.交变次数对楔横轧心部疏松的影响
［J］.锻压技术,2005,30（4）：39-41.

Cao F，Yang C P,Zhang K S，et al. Effect of alternating times on the internal rarefaction of cross wedge rolling
［J］. Forging ＆ Stamping Technology,2005,30（4）：39-41.

［9］何巍巍，张康生，贾震，等.大断面收缩率一次楔入轧件心部缺陷的实验研究
［J］.锻压技术，2009,34（2）：27-30.

He W W,Zhang K S,Jia Z，et al.Experimental study on internal defect of heavy section shrinkage workpiece under one cross wedge rolling
［J］. Forging ＆ Stamping Technology，2009,34（2）：27-30.

［10］贾震，张康生，胡正寰，等.大断面收缩率楔横轧稳定轧制问题分析
［J］.锻压技术，2009，34（2）：31-34.

Jia Z,Zhang K S,Hu Z H,et al.Analysis on rolling stability of heavy section shrinkage cross wedge rolling
［J］.Forging ＆ Stamping Technology，2009，34（2）：31-34.

［11］娄依志，张康生，胡正寰.楔横轧二次楔轧制大断面收缩率的应力应变场分析
［J］.中国机械工程，2008,19（7）：854-857.

Lou Y Z,Zhang K S,Hu Z H.Analysis of stress and strain field in twice cross wedge rolling the axial part with large area reduction
［J］. China Mechanical Engineering，2008,19（7）：854-857.

［12］娄依志，张康生，杨翠萍，等.工艺参数对楔横轧二次轧制超大断面收缩率轴类件的影响
［J］.北京科技大学学报，2008,30（4）：432-435.

Lou Y Z,Zhang K S,Yang C P,et al.Effect of process parameters on axial parts with super large area reduction during twice cross wedge rolling
［J］.Journal of University of Science and Technology Beijing，2008,30（4）：432-435.

［13］李红军.不均匀温度场对改善二次楔横轧轧件心部质量的研究
［D］.秦皇岛：燕山大学,2011.

Li H J.Study on Improving the Quality of Secondary Wedge Rolled Pieces by Non-uniform Temperature Fiele
［D］.Qinhuangdao：Yanshan University,2011.

［14］贾震，张康生，何巍巍，等.楔横轧大断面收缩率一次楔成形轧件心部质量规律及原因
［J］.塑性工程学报，2010,17（2）：73-78.

Jia Z,Zhang K S,He W W,et al.The study on the enter quality of workpiece during heavy section shrinkage cross wedge rolling by single wedge
［J］.Journal of Plasticity Engineering,2010,17(2):73-78.

［15］娄依志，张康生，胡正寰，等.楔横轧二次楔轧制内部孔腔产生原因分析
［J］.塑性工程学报，2008,15(3)：160-163，179.

Lou Y Z,Zhang K S,Hu Z H,et al.Analysis of cause for the internal defect by twice cross wedge rolling
［J］.Journal of Plasticity Engineering，2008,15(3)：160-163，179.

［16］赵然，张康生，胡正寰.楔横轧轧齐曲线的微分方程解法
［J］.锻压技术，2012,37（4）:70-74.

Zhao R,Zhang K S,Hu Z H.Differential equations for solving shaping curve of inside right-angle steps in cross wedge rolling
［J］.Forging ＆ Stamping Technology, 2012,37（4）:70-74.

［17］王晓飞，张康生，刘晋平，等.工艺参数对楔横轧一次成形气门毛坯螺旋痕的影响
［J］.塑性工程学报，2011,18（4）:39-43.

Wang X F,Zhang K S,Liu J P,et al.The effect of technological parameter on spiral groove of valve roughcast during single cross wedge rolling
［J］.Journal of Plasticity Engineering， 2011,18（4）:39-43.

［18］张康生，杜慧萍，杨翠苹，等.楔横轧螺旋痕产生的原因研究
［J］.机械工程学报，2011,47(8):93-98.

Zhang K S,Du H P,Yang C P,et al.Study on cause of spiral mark in cross wedge rolling
［J］.Journal of Mechanical Engineering, 2011,47(8):93-98.

［19］石小猛，张军改，崔松松，等.楔横轧产品表面螺旋痕修复方案研究
［J］.锻造与冲压，2019,（21）：46-49.

Shi X M,Zhang J G,Cui S S，et al. Study on repair scheme of spiral mark on the surface of cross wedge rolling products
［J］.Forging ＆ Metalforming, 2019,（21）：46-49.

［20］GB/T 12362—2016，钢质模锻件公差及机械加工余量
［S］.

GB/T 12362—2016，Steel die forings—Tolerance and machining allowance
［S］.

［21］张军改, 张康生,金红,等.国家标准《钢质楔横轧件工艺编制原则》研制的必要性及技术概要
［J］.锻压技术,2019,44(3):188-192.

Zhang J G,Zhang K S，Jin H，et al.Necessity and technical summary of the devwlopment of national standard ‘Steel cross wedge rollings-Technological design principle’
［J］. Forging ＆ Stamping Technology, 2019,44(3):188-192.

［22］胡正寰，张康生，王宝雨，等.楔横轧零件成形技术与模拟仿真
［M］.北京：冶金工业出版社，2004.

Hu Z H，Zhang K S，Wang B Y,et al.The Forming Technology and Simulation of Parts by Cross Wedge Rolling
［M］.Beijing:Metallurgical Industry Press,2004.

［23］柳传，束学道.圆弧角对楔横轧轧件端部凹心的影响研究
［J］.热加工工艺，2015,44（15）：101-108.

Liu C,Shu X D.Effect of circular arc angle on end concavity of CWR rolled piece
［J］.Hot Working Technology,2015,44(15):101-108.

［24］邢保英，何晓聪，唐勇，等.铆钉分布形式对自冲铆接力学性能的影响
［J］.工程力学，2013,30(12):280-285.

Xing B Y,He X C,Tang Y,et al. Influence of rivet distribution on mechanical properties of self piercing riveting
［J］. Engineering Mechanics, 2013,30(12):280-285.

［25］魏光禄. 基于楔横轧与摆辗相结合的汽车半轴毛坯生产
［J］.锻压装备与制造技术，2015,(3)：92-93.

Wei G L. Semi-axle blank production based on cross wedge rolling and swing rolling
［J］. China Metalforming Equipment & Manufacturing Technology, 2015,(3): 92-93.

［26］蒋鹏，夏汉关，韦韡，等.近期国内热模锻生产技术进展与发展趋势
［A］.第7届全国精密锻造学术会议论文集
［C］.合肥：中国机械工程学会塑性工程分会，2018.

Jiang P,Xia H G,Wei W,et al. Latest progress and developing trend of hot die forging technology in China
［A］. Proceedings of the 7th National Precision Forging Academic Conference
［C］.Hefei：China Society for Technology of Plasticity,CMES，2018.

［27］束学道，韩素涛，位杰.轴端长度对楔横轧阶梯轴成形光轴端面质量的影响
［J］.工程科学与技术，2018,50（2）：177-183.

Shu X D，Han S T，Wei J.Effects of shaft-end length on the end-face quality of equal dtameter shaft formed with cross wedge rolling from the stepped shaft
［J］. Engineering Science and Technology，2018,50（2）：177-183.

［28］束学道，陈泰珠，常莹，等.轴类件闭开联合轧制及其微观组织分布特征
［J］.哈尔滨工程大学学报，2019，40（11）: 1925-1930.

Shu X D,Chen T Z,Chang Y,et al.Closed-open combined rolling and microstructure distribution characteristics of shafts
［J］.Journal of Harbin Engineering University, 2019，40（11）: 1925-1930.

［29］张亚，陈钰金，徐春国，等.变温度场下楔横轧端头凹心数值模拟研究
［J］.精密成形工程，2015,7（5）：99-104.

Zhang Y,Chen Y J,Xu C G，et al.Numerical simulation study on cross wedge rolling end concavity under non-uniform temperature field
［J］.Journal of Netshape Forming Engineering，2015,7（5）：99-104.

［30］束学道，李传民，胡正寰.多楔同步轧制铁路车轴模具设计关键技术研究
［J］.北京科技大学学报，2007,29（S2）：159-161.

Shu X D,Li C M,Hu Z H.Reserch Study of key technology of multi-wedge synchronous rolling rail axle die design
［J］.Journal of University of Science and Technology Beijing, 2007,29（S2）：159-161.

［31］杨光，张康生，胡正寰.定轴横轧大螺旋齿形轴类件关键技术
［J］.工程科学学报，2016,38（4）：561-567.

Yang G,Zhang K S,Hu Z H. Key technology of forming big spiral teeth shafts by cross rolling
［J］.Chinese Journal of Engineering, 2016,38（4）：561-567.

［32］杨光，张康生，胡正寰.螺杆压缩机阴转子定轴楔横轧成形可行性研究
［J］.东北大学学报：自然科学版，2015,36（12）：1786-1789.

Yang G,Zhang K S,Hu Z H.Feasibility study on screw compressor driven rotor with fixed cross rolling
［J］. Journal of Northeastern University：Natural Science, 2015,36（12）：1786-1789.

［33］闫华军，张双杰，马世博，等.螺旋升角对楔横轧梯形螺纹轴成形的影响
［J］.中南大学学报,2017,48（5）：1398-1403.

Yan H J,Zhang S J, Ma S B，et al. Effect of helix angle on forming of trapezoidal threaded shaft rolled in cross wedge rolling
［J］.Journal of Center South University，2017,48（5）：1398-1403.

［34］闫华军，马世博，韩鹏彪,等.工艺参数对楔横轧螺纹轴心部质量的影响
［J］.锻压技术,2014,39（3）：62-66.

Yan H J,Ma S B,Han P B,et al.Effect of process parameters on core quality of thread shaft rolling in cross wedge rolling
［J］.Forging ＆ Stamping Technology，2014,39（3）：62-66.

［35］杨程，路星星，孙跃，等.空心轴成形技术研究现状
［J］. 锻压技术，2018,43（1）：1-8.

Yang C,Lu X X,Sun Y,et al.Research status on foring technology for hollow shaft
［J］.Forging ＆ Stamping Technology, 2018,43（1）：1-8.

［36］赵志龙，孙宝寿，李念，等.TC4钛合金轴类件楔横轧力能参数影响因素的分析
［J］.机械制造，2019,57（4）：70-75.

Zhao Z L,Sun B S,Li N,et al.Analysis on the influence factors of the force and energy parameters in cross wedge rolling of TC4 titanium alloy shaft
［J］. Machinery，2019,57（4）：70-75.

［37］王怀柳. 钛及钛合金在船舶工业的应用现状及发展
［J］.特钢技术，2013,19（4）：1-5.

Wang H L.Application status and development of titanium and titanium alloy in shipbuilding industry
［J］. Special Steel Technology，2013,19(4):1-5.

［38］冯丽，蔡琦.海洋环境下碳钢与船用钛合金的腐蚀行为研究
［J］.机械制造，2018,56（8）：77-79.

Feng L,Cai Q. Corrosion behavior of carbon steel and Marine titanium alloy in Marine environment
［J］. Machinery Manufacturing，2018,56（8）：77-79.

［39］张军改. 阶梯轴先进制造技术——楔横轧（下）
［J］. 锻造与冲压,2016,（9）:46-48.

Zhang J G.Adwanced manufacturing technology of ladder shaft-Corss wedge rolling(Ⅱ)
［J］.Forging ＆ Metalforming,2016,（9）:46-48.

服务与反馈：

【文章下载】【加入收藏】