网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
基于热辊弯工艺的汽车前保险杠变强度优化设计
英文标题:Optimization design on variable strength of automobile front bumper based on hot roll bending process
作者:袁静玺 贾丽刚 石磊 
单位:宝山钢铁股份有限公司 汽车用钢开发与应用技术国家重点实验室(宝钢) 上汽通用五菱汽车股份有限公司 
关键词:热辊弯工艺 前保险杠 变强度 近似模型 碰撞性能 
分类号:U463.8
出版年,卷(期):页码:2020,45(8):127-133
摘要:
为提高某车型前保险杠横梁碰撞性能,优化其碰撞过程中的变形模式,基于热辊弯工艺特点,以前保险杠横梁不同承载区域的强度为变量,采用拉丁超立方生成样本数据并计算,对计算结果应用移动最小二乘法构建近似模型,以峰值载荷最大值为目标,以变形量为约束条件,通过遗传算法进行优化求解,得到汽车前保险杠横梁变强度优化设计方案。优化结果表明:变强度前保险杠方案相较于基础模型方案,峰值载荷提高了4%,变形量降低了65%,变形模式及碰撞性能方面均得到了提升。根据优化设计方案完成变强度热辊弯样件的试制,结果显示:通过在管件不同位置进行差异性淬火强化能够实现变强度分布。
In order to improve the collision performance and optimize the deformation mode during the collision process for on automobile front bumper beam, based on the characteristics of hot roll bending process, taking the strengths of different load-bearing areas in front bumper beam as variables, the sample data were generated and calculated by Latin hypercube method, and for the calculation results, an approximate model was built by mobile least squares method. Then, taking the maximum peak load as the target and the deformation amount as the constraint condition, the optimized solution was conducted by the genetic algorithm, and the optimized design scheme of variable strength for the automobile front bumper beam was obtained. The optimization results show that the peak load for the scheme of variable strength front bumper is 4% higher than the base model, and the deformation amount for the scheme of variable strength front bumper is 65% less than the base model. Therefore, both deformation mode and collision performance are improved. According to the optimized design scheme, the hot roll bending samples with variable strength were produced, and the result shows that the variable strength distribution is achieved by differential quenching strengthening at different positions of tube parts.
基金项目:
作者简介:
袁静玺(1992-),男,硕士,助理研究员,E-mail:yuanjingxi@baosteel.com
参考文献:
[1]Sonawane C R, Shelar A L. Strength enhancement of car front bumper for slow speed impact by FEA method as per IIHS regulation[J]. Journal of the Institution of Engineers (India): Series C, 2018, 99: 599-606.
[2]杨文志, 阎昱, 曹坤洋, 等. 高强度钢局部加热辊弯成形分析[J]. 北方工业大学学报, 2013, 25(3):76-81.
Yang W Z, Yan L, Cao K Y, et al. Analysis of local heating of high-strength steel roll forming[J]. Journal of North China University of Technology, 2013, 25(3):76-81.
[3]穆伟. 汽车前保险杠结构设计及优化[J]. 机械设计与制造工程, 2018, 47(9):43-46.
u W. The structure design and optimization of automobile front bumper[J]. Mechanical Design & Manufacturing, 2018, 47(9): 43-46.
[4]杨江林, 张诗阳. 基于非线性拓扑优化的汽车变厚度保险杠耐撞性设计[J]. 中国机械工程, 2017, 28(17):15-21.
Yang J L, Zhang S Y. Crashworthiness design of bumper beam structure with tailor rolled using nonlinear topology optimization method[J]. China Mechanical Engineering,2017, 28(17):15-21.
[5]王庆, 卢家海,刘钊,等. 碳纤维增强复合材料汽车保险杠的轻量化设计[J]. 上海交通大学学报, 2017, 51(2):136-141.
Wang Q,Lu J H, Liu Z, et al. A lightweight design of carbon fiber reinforced plastic auto bumper[J]. Journal of Shanghai Jiaotong University, 2017, 51(2):136-141.
[6]孙光永. 薄板结构成形与耐撞性优化设计关键技术研究[D]. 长沙: 湖南大学, 2011.
Sun G Y. Key Technology of Optimization Design Research on the Sheet Metal Forming and Thin-walled Structure Crashworthiness[D]. Changsha: Hunan University, 2011.
[7]王国春, 成艾国, 胡朝辉, 等. 基于Kriging模型的汽车前部结构的耐撞性优化[J]. 汽车工程, 2011, 33(3): 208-212.
Wang G C, Cheng A G,Hu C H, et al. Crashworthiness optimization of vehicle frontal crash based on kriging model[J]. Automotive Engineering, 2011, 33(3): 208-212.
[8]龙腾, 刘建, 郭晓松, 等. 基于计算试验设计与代理模型的飞行器近似优化策略探讨[J]. 机械工程学报,2016, 52(14): 79-105.
Long T, Liu J, Guo X S, et al. Discuss on approxmate optimization strategies using design of computer experments and metamodels for flight vehicle design[J]. Journal of Mechanical Engineering, 2016, 52(14):79-105.
[9]雷刚, 罗强, 刘意. 基于HyperStudy的乘员约束系统参数优化[J]. 重庆理工大学学报: 自然科学, 2011,25(5):1-5.
Lei G, Luo Q, Liu Y. The occupant restraint system parameter optimization based on hyperstudy[J]. Journal of Chongqing University of Technology: Natural Science, 2011,25(5):1-5.
[10]刘俊. 移动最小二乘散点曲线曲面拟合与插值的研究[D]. 杭州: 浙江大学, 2011.
Liu J. Fitting and Interpolation for Curve and Surface from Scattered Data Using Moving Least Squares Method[D]. Hangzhou: Zhejiang University, 2011.
[11]曾清红, 卢德唐. 基于移动最小二乘法的曲线曲面拟合[J]. 工程图学学报, 2004, 25(1):84-89.
Zeng Q H, Lu D T. Curve and surface fitting based on moving least squares[J]. Journal of Engineering Graphics, 2004, 25(1):84-89.
[12]Salkauskas P L. Surfaces generated by moving least squares methods[J]. Mathematics of Computation, 1981, 37:141-158.
[13]Holland J. Adaptation in Nnatural and Artificial System:An Introduction with Application to Biology, Control and Artificial Intelligence[M]. Ann Arbor, USA: University of Michigan Press,1975.
服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9