锻压技术

微型电机外壳可变形搭边拉深级进模设计

英文标题：Design on deep drawing progressive die with deformable lap edge for micro motor housing

作者：魏婉珠黄珍媛谢佳娜陈敏生

关键词：微型电机外壳搭边排样拉深级进模

分类号：TG386

出版年,卷(期):页码：2020,45(11):177-180

摘要：

针对一种微型电机外壳，分析了其结构特征和冲压工艺性，设计了包括拉深、冲孔、翻边、扩孔、切边、落料等17个工位的级进冲压工艺方案，采用了中间载体的排样形式和可变形的搭边方式，设计了由7个模块组成的倒装、镶拼式级进模结构。试冲结果表明：所采用的可变形搭边方式的材料利用率为83.4%，不仅提高了材料利用率、降低了生产成本，而且提高了材料流动性，在保证精度的基础上，更有利于制件的拉深变形；所采用的镶拼式模具结构具有较好的互换性，便于修配；采用吊楔结构完成冲孔和分离工序，模具整体结构紧凑。设计的搭边方式、排样方案和级进模结构合理、可行，能够满足实际生产的需要。

For a micro motor housing, its structure characteristics and stamping technology were analyzed, and a progressive stamping process scheme was designed with seventeen steps including deep drawing, punching, flanging, reaming, trimming, blanking, etc. Then, the layout method with intermediate carrier and the deformable lap edge form were adopted, and the progressive die structure composed of seven modules which were ejection port and insert type was designed. The test results show that the material utilization rate of deformable lap edge method is 83.4%, which not only improves the material utilization rate, reduces the production cost, but also improves the metal fluidity, and it is more conducive to deep drawing deformation of part on the basis of ensuring precision. Furthermore, the insert die structure has good interchangeability and is easy to repair, and the hanging wedge structure is adopted to complete the punching and blanking processes so that the die has a compact structure. In addition, the designs of deformable lap edge, layout scheme and progressive die structure are reasonable and feasible to meet the requirements of actual production.

基金项目：

魏婉珠（1994-），女，硕士研究生 E-mail：946325768@qq.com；通讯作者：黄珍媛（1975-），女，博士，副教授 E-mail：2610597@qq.com

参考文献：

[1]于仁萍, 宫晓峰.夹板多工位级进模设计[J].锻压技术,2018,43(3):140-143.

Yu R P, Gong X F. Multi-position progressive die design for clamping plate[J]. Forging & Stamping Technology,2018,43(3):140-143.

[2]杨太德,唐海波.多角弯曲件成形工艺优化与级进模结构设计[J].制造技术与机床,2019, (11):61-64.

Yang T D，Tang H B. Optimization of forming process and design of progressive development for multiangle bending parts[J]. Design and Research, 2019, (11):61-64.

[3]张立，陈燕，陈秋莲，等. 条带上圆形件的优化排样[J].锻压技术，2018,43(10):179-184.

Zhang L，Chen Y，Chen Q L，et al. Optimized layout of circular pieces on strip [J]. Forging & Stamping Technology，2018, 43(10):179-184.

[4]刘昌棋,陈胤.灯头壳多工位拉深级进模设计[J].福建工程学院学报,2009,7(1):39-41.

Liu C Q，Chen Y. Design of multi-position drawing and blanking progressive die for lamp holder shell[J].Journal of Fujian University of Technology，2009,7(1):39-41.

[5]鲁建平.壳体零件多工位拉深级进模设计[J].模具工业, 2016, 42(8): 26-30.

Lu J P. Design of multi-position drawing progressive die for shell part[J]. Die & Mould Industry, 2016, 42(8): 26-30.

[6]孟玉喜.汽车开关接触片冲裁拉深级进模设计[J].模具工业, 2017, 43(3): 24-28.

Meng Y X. Design of piercing and drawing progressive die for automobile switch contact sheet[J]. Die & Mould Industry, 2017, 43(3): 24-28.

[7]何凌,邓汝荣,黄雪梅.阶梯长圆盒形件拉深级进模设计[J].模具工业, 2018, 44(1): 22-25.

He L, Deng R R, Hang X M. Drawing progressive die design of step long-roll rectangular box[J]. Die & Mould Industry, 2018, 44(1): 22-25.

[8]赖辉. 冲裁工艺中对材料的充分利用及搭边值的优化[J].制造业自动化, 2011, 33(23): 44-46.

Lai H. Fully use materials by blanking and optimization of overlap ping value[J]. Manufacturing Automation, 2011, 33(23): 44-46.

[9]黎敏绯, 周国荣. 谈多工位级进模冲压件的排样与搭边技术[J]. 职业技术, 2007，(8): 146.

Li M F, Zhou G R. Discussing the layout and edge-laying technology of multi-station progressive die[J]. Vocational Technology, 2007，(8): 146.

[10]严培霞, 刘世群. 圆形拉伸件无搭边排样冲压工艺[J]. 科技创业家, 2013，(5): 80.

Yan P X, Liu S Q. Stamping technology of circular drawing parts with no edge arrangement[J]. Technological Pioneers, 2013，(5): 80.

[11]文建平, 曾赚宝, 袁文昭. 滑轮架级进模设计[J].锻压技术, 2019, 44(9): 118-121.

Wen J P, Ceng Z B, Yuan W Z. Design of progressive die for pulley frame[J]. Forging & Stamping Technology, 2019, 44(9): 118-121.

[12]向小汉.中冷器下安装支架多工位级进模设计[J].锻压技术, 2019, 44(2): 145-149.

Xiang X H. Design of multi-station progressive die for cooler lower mounting bracket[J]. Forging & Stamping Technology, 2019, 44(2): 145-149.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】