锻压技术

基于Kriging模型的S梁性能梯度热冲压工艺优化

英文标题：Optimization on hot stamping process of S-beam performance gradient based on Kriging model

作者：邢伟鑫唐炳涛刘纪源郭宁

分类号：TG156

出版年,卷(期):页码：2020,45(9):57-63

摘要：

采用加热装置对热冲压模具进行温度分区，使同一零件的不同区域具有不同的冷却速率，最终得到同一热冲压成形件具有梯度性能的方法，是一种有效的热冲压工艺。以S梁为研究对象，利用Ls-dyna仿真软件，基于modeFrontier优化平台，采用Kriging模型的多目标遗传算法，以模具初始温度、板料初始温度、保压时间为输入变量，以板料最终温度、板料厚度和减薄率为目标函数进行优化，获得合理、有效的工艺参数为：B1500HS硼钢的初始温度为900 ℃、加热区凸模初始温度为500 ℃、加热区凹模初始温度为520 ℃、非加热区凹凸模初始温度为30 ℃、保压时间为5 s。最后，采用优化后的工艺参数对性能梯度分布热冲压工艺过程进行仿真，验证了优化结果的可靠性。

The heating device is used to partition the temperature of the hot stamping mold to make the different areas of a part have different cooling rates and finally obtain a method of the same hot stamping part with gradient performance, which is an effective hot stamping process. Then, for the S-beam, based on the modeFrontier optimization platform and the multi-objective genetic algorithm of Kriging model, taking the mold initial temperature, the sheet initial temperature and the time of pressure maintaining as input variables and the final temperature of sheet, the sheet thickness and the thinning rate as objective functions, the optimization process was conducted by Ls-dyna simulation software, and the reasonable and effective process parameters were obtained with the initial temperature for B1500HS boron steel of 900 ℃, the punch initial temperature of 500 ℃ in heating zone, the die initial temperature of 520 ℃ in heating zone, the punch and die initial temperature of 30 ℃ in non-heating zone and the time of pressure maintaining for 5 s. Finally, the optimized process parameters were used to simulate the performance gradient distribution of hot stamping process, and the reliability of optimization results was verified.

基金项目：

国家自然科学基金资助项目（51875295)；济南市“高校20条”资助项目（2018GXRC026）；齐鲁工业大学（山东省科学院）青年博士合作基金项目（2017BSHZ002）；辽宁省自然科学基金资助计划（2019-KF-25-03）；山东省科学院重大创新专项

邢伟鑫（1992-），男，硕士研究生 E-mail：564411898@qq.com 通讯作者：唐炳涛（1976-），男，博士，教授 E-mail：13626409179@163.com

参考文献：

［1］赵步青.预处理工艺对高速钢性能的影响
［J］.金属加工：热加工，2010，(1): 23-25，28.

Zhao B Q. Influence of pretreatment process on property of high speed steel
［J］. MW Metal Forming, 2010，(1): 23-25，28.

［2］谷诤巍，陆冠含,李欣,等.防撞梁热冲压模具冷却系统的数值分析及优化
［J］.吉林大学学报：工学版，2015，45（4）：1189-1194.

Gu Z W, Lu G H, Li X, et al. Numerical analysis and optimization of cooling system of anti-collision beam hot stamping die
［J］. Journal of Jilin University：Engineering and Technology Edition, 2015,45 (4): 1189-1194.

［3］Bariani P F, Bruschi S, Ghiotti A, et al. Testing formability in the hot stamping of HSS
［J］. CIRP Annals-Manufacturing Technology, 2008, 57(1):265-268.

［4］Mesquita R A，Barbosa C A，Goncalves C S，等.淬火工艺对高速钢力学性能的影响
［J］.热处理，2013，28(4):59-64.

Mesquita R A，Barbosa C A，Goncalves C S，et al.Effect of hardening conditions on mechanical properties of high speed steels
［J］. Heat Treatment，2013，28(4):59-64.

［5］Cavaliere P, Perrone A, Silvello A, et al. FEM and multi-objective optimization of steel case hardening
［J］. Journal of Manufacturing Processes, 2015，17: 9-27.

［6］Park S, Choi J, Lee B C, et al. Multi-objective optimization of an automotive body component with fiber-reinforced composites
［J］. Structural and Multidisciplinary Optimization, 2018, 58(5): 2203-2217.

［7］徐启明，徐和平，陈莉, 等.淬回火工艺对高速钢韧性的影响
［J］.工具技术，2015,49 （2）: 24-28.

Xu Q M，Xu H P，Chen L，et al. Effect of quench hardening and tempering process on ductility of HSS
［J］. Tool Engineering，2015,49（2）: 24-28.

［8］冯翔，杨红雨. 进港飞机调度多目标优化问题的改进NSGA-II算法
［J］.电子科技大学学报，2014,43（1）：66-70.

Feng X，Yang H Y. Improved nondominated sorting genetic algorithm II for multi-objective optimization of scheduling arrival aircrafts
［J］. Journal of University of Electronic Science and Technology of China，2014,43（1）：66-70.

［9］贺连芳，赵国群，李辉平，等.基于响应曲面方法的热冲压硼钢B1500HS淬火工艺参数优化
［J］.机械工程学报，2011,47（8）：77-82.

He L F, Zhao G Q, Li H P, et al. Optimization of quenching process parameters of hot-stamping boron steel B1500HS based on response surface method
［J］. Chinese Journal of Mechanical Engineering, 2011,47 (8): 77-82.

［10］Amir Abdollahpoor，Chen X J，Michael P Pereira,et al. Sensitivity of the fifinal properties of tailored hot stamping components to the process and material parameters
［J］. J. Mater. Process. Technol.,2016,228：125-136.

［11］胡军，陈珏，栗明，等.基于 ABAQUS 高强度钢热冲压过程数值分析
［J］热加工工艺，2013，42 (17): 79-82.

Hu J，Chen J，Li M，et al.Numerical analysis on hot stamping process of high strength steel sheet based on ABAQUS
［J］. Hot Working Technology，2013，42 (17): 79-82.

［12］Lee S W，Kim J K，Lee S J.Effect of Cu addition on the mechanical behavior of austenitic twinning-in-duced plasticity steel
［J］.Scripta Materialia，2011，65(12): 1073-1076.

［13］吴斌，曹志福.超高强钢板U形件热冲压回弹研究
［J］.热加工工艺，2016,45（11）：140-143.

Wu B，Cao Z F. Study on springback of hot stamping of ultra high strength steel plate U-shape part
［J］. Hot Working Technology，2016，45 (11): 140-143.

［14］林建平，王立影，田浩彬，等. 超高强度钢热流变行为
［J］. 塑性工程学报，2009，16(2)：180-183.

Lin J P, Wang L Y, Tian H B, et al. Research on hot forming behavior of ultrahigh strength steel
［J］. Journal of Plasticity Engineering, 2009, 16(2)：180-183.

［15］Min J Y, Lin J P, Tian H B, et al. Investigation on uniaxial tensile instability of usibor 1500 steel sheets at elevated temperature
［J］. Chinese Journal of Mechanical Engineering, 2010, 23(1)：94-99.

［16］Naderi M, Durrenberger L, Molinari A,et al. Constitutive relationships for 22MnB5 boron steel deformed isothermally at high temperatures
［J］. Materials Science & Engineering：A, 2008, 478(1-2):130-139.

［17］黄英.高强度钢板热冲压模具冷却系统优化数值分析研究
［D］.长春：吉林大学，2012.

Huang Y. Optimized Numerical Analysis of Hot Stamping Tool′s Cooling System of High Strengh Steels
［D］.Changchun:Jilin University,2012.

服务与反馈：

【文章下载】【加入收藏】