锻压技术

航空航天复杂环锻件生产动态扰动因素的智能管控技术

英文标题：Intelligent management and control technology for dynamic disturbance factors in production of complex ring forgings in aerospace

作者：周玉龙袁梦周永松陈杰张振陈一哲

单位：机械科学研究总院江苏分院有限公司武汉理工大学

关键词：环锻件扰动因素容错纠错工业物联网信息融合智能管控

分类号：TP272; TP278

出版年,卷(期):页码：2020,45(12):7-14

摘要：

针对复杂航空航天环锻件的动态成形过程，提出并开发了一种基于容错纠错机制下的生产动态扰动因素智能管控系统平台技术。该智能管控系统平台以环锻件生产智能化装备、多工位传感装置以及车间环境在线检测设备的工业物联网为基础，通过实时采集扰动参数并对其进行集成分析，构建扰动因素信息数据的真实性映射体系，实现对锻件成形全流程质量扰动因素的数字化定义和多源异构信息融合，分析总结出生产线实时的扰动因素对环锻件质量的作用规律，建立生产作业动态，扰动因素下的锻件质量容错纠错机制，建立环锻件智能化生产管控体系，实现对生产扰动因素的动态分析与调控，以精确、高效地控制环锻件生产。

Aiming at the dynamic forming process of complex aerospace ring forgings, a platform technology for the intelligent management and control system of dynamic disturbance factors in production based on a fault tolerance and correction mechanism was proposed and developed. The intelligent management and control system platform is based on the industrial internet of things with intelligent equipment for the production ring forgings,the multi-station sensing devices and the online detection equipment for workshop environment. Through real-time collection of disturbance parameters and integrated analysis of them, the real mapping system of disturbance factor information data is constructed. The performance mapping system realizes the digital definition of quality disturbance factors in the whole forming process of forgings and the fusion of multi-source heterogeneous information, analyzes and summarizes the effect of real-time disturbance factors in the production line on the quality of ring forgings, and establishes the quality fault tolerance and correction mechanism of forgings under the dynamic disturbance factors of production operations. It establishes an intelligent production management and control system for ring forgings, realizes dynamic analysis and control of production disturbance factors, and accurately and efficiently controls the production of ring forgings.

基金项目：

国家科技重大专项(2019YFB1704500)

周玉龙（1988-），男，学士，工程师 E-mail：512803736@qqcom

参考文献：

［1］Allwood J M, Tekkaya A E, Stanistreet T F. The development of ring rolling technology
［J］. Steel Research International, 2005, 76(2-3):111-120.

［2］宁振波,吴元良.从先进制造业的发展看实施工业40的前提条件
［J］.航空制造技术, 2014, 57(18): 37-40.

Ning Z B, Wu Y L. Precondition of industries 40 implementation based on the development of advanced manufacturing industry
［J］. Aeronautical Manufacturing Technology, 2014, 57(18):37-40.

［3］张利军，李利民.实现军工企业智能制造的数字化研究
［J］. 现代工业经济和信息化, 2016，(22): 111-112.

Zhang L J, Li L M. The realization of digital intelligent manufacturing of military enterprises
［J］. Modern Industrial Economy and Informatization, 2016，(22): 111-112.

［4］韦莎.智能制造系统架构研究
［J］. 信息技术与标准化,2016，(4): 50-54.

Wei S. Research on intelligent manufacturing system architecture
［J］. Information Technology & Standardization, 2016，(4): 50-54.

［5］孟庆智. 智能CAPP系统关键技术研究
［D］. 秦皇岛：燕山大学，2010.

Meng Q Z. Research on the Key Technologies of Intelligent CAPP System
［D］. Qinhuangdao：Yanshan University, 2010.

［6］宫欣伟. 基于SPC分析的模锻生产过程专家系统
［D］. 北京: 机械科学研究总院集团有限公司，2017.

Gong X W. Expert System of Forging Production Process Based on SPC Analysis
［D］. Beijing: China Academy of Machinery Science and Technology Group Co., Ltd., 2017.

［7］杨颖达.基于工业物联网的生产状态监测及数据分析系统
［D］. 武汉: 华中科技大学，2019.

Yang Y D. Manufacturing Condition Monitoring and Data Analysis System Based on Industrial Internet of Things
［D］. Wuhan: Huazhong University of Science and Technology, 2019.

［8］王相钧，王大勇，王培涛，等．连接杆头模锻工艺参数优化研究
［J］.塑性工程学报，2019,26 (6): 36-41.

Wang X J, Wang D Y, Wang P T，et al．Process parameters optimization of die forging for connecting rod head
［J］.Journal of Plasticity Engineering,2019,26 (6): 36-41．

［9］GB/T 207203—2010，企业控制系统集成第3部分制造运行管理的活动模型
［S］.

GB/T 207203—2010, Enterprise-control system integration—Part 3:Activity models of manufacturing operations management
［S］.

［10］单继东,王昭阳, 陈贺利.航空发动机智能制造生产线构建技术研究
［J］. 航空制造技术, 2016, 59(16): 52-56.

Shan J D, Wang Z Y, Chen H L. Building technology of intelligent manufacturing production line for aeroengine
［J］. Aeronautical Manufacturing Technology, 2016, 59(16):52-56.

［11］谢青松．面向工业大数据的数据采集系统
［D］．武汉: 华中科技大学，2016．

Xie Q S．A Thesis Submitted in Partial Fulfillment of the Requirements for the Degree of Master of Engineering
［D］．Wuhan: Huazhong University of Science and Technology，2016．

［12］Mahmud R, Srirama S N, Ramamohanarao K, et al.Quality of experience(QoE)-aware placement of applications in fog computing environments
［J］. Journal of Parallel and Distributed Computing, 2019, 132(1):190-203.

［13］王春.多目标柔性作业车间调度模型及其进化算法研究
［D］.无锡：江南大学，2018.

Wang C. Research on Models and Evolutionary Algorithms of Multi-objective Flexible Job Shop Scheduling
［D］. Wuxi：Jiangnan University, 2018.

［14］Davey K, Ward M J. An ALE approach for finite element ring rolling simulation of profiled rings
［J］. Journal of Materials Processing Technology, 2003, 139: 559-566.

［15］杜官将,李东波,伏开放.锻件实用CAPP系统的研究与开发
［J］.制造业自动化,2012,34(21):22-25.

Du G J, Li D B, Fu K F. Research and development of practical CAPP system for forgings
［J］. Manufacturing Automation,2012,34(21):22-25.

服务与反馈：

【本网站尚未开通全文下载服务】【加入收藏】