网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
八字形零件渐进成形机理分析
英文标题:Analysis on incremental forming mechanism for figure-eight part
作者:向青林 叶春生 汪兴 
单位:华中科技大学 
关键词:八字形零件 渐进成形 厚度变化 应变分量 拉伸效应 
分类号:TG306
出版年,卷(期):页码:2021,46(5):19-24
摘要:

 利用三层实体单元和壳单元,对非对称类零件(八字形零件)的渐进成形过程进行数值模拟,研究了成形过程中板料不同区域的厚度变化、应力状态以及各区域应变分量占比与演化历史,并对零件的两个特征截面——中部截面和拐角截面进行了比较。结果表明:渐进成形具有局部变形特征,工具头附近区域的应变值剧烈增加,远离工具头区域的应变值缓慢增加并逐渐趋于平稳;成形角度虽然相同,但八字形零件成形后的中部减薄程度比拐角严重;中部与拐角截面正应变分量占比大致相同,前者的xy平面切应变ε12占比较大,而后者的yz平面切应变ε23占比大,说明ε12是导致中部截面减薄更严重的主因;成形过程是拉伸、剪切与弯曲效应的集合,拉伸效应与弯曲效应相互叠加,且拉伸效应对成形过程的影响最为显著;正弦定律不能完全适用于对非对称类零件厚度的预测。

 

 Three-layer solid elements and shell elements were used for numerically simulating the incremental forming process of asymmetric part (figure-eight part) to research the thickness changes and the stress states in different regions of sheet, as wall as the proportion and evolution history of strain components in each region during the forming process, and the two characteristic sections of middle section and corner section for part were compared. The results show that the incremental forming process has local deformation characteristics, and the strain value in the area near the tool head increases sharply while the strain value in the far away the tool head slowly increases and gradually stabilizes. Although the forming angle is the same, the thickness reduction on the middle section of figure-eight part after forming is more serious than that on the corner section, the proportions of the normal strain component on the middle and corner sections are approximately the same, the former has a larger proportion for shearing strain ε12 and the latter has a large portion for shearing strain ε23 in yz plane which shows that the ε12 is the main cause of more serious thickness reduction on the middle section. Thus, the forming process is a combination of stretching, shearing and bending effects, and the tensile effect and the bending effect are superimposed on each other. Meanwhile, the tensile effect has the most significant effect on the forming process, and the sine law cannot be fully applied to the prediction of the thickness for asymmetric part.  

 
基金项目:
作者简介:
向青林(1996-),男,硕士 E-mail:1451618133@qq.com 通讯作者:叶春生(1962-),男,博士,教授 E-mail:csye@hust.edu.cn
参考文献:
[1]莫健华, 韩飞. 金属板材数字化渐进成形技术研究现状[J]. 中国机械工程,2008,(4):116-122.

Mo J H, Han F. Research status of digital incremental forming technology for sheet metal[J]. China Mechanical Engineering, 2008,(4):116-122.

[2]Belchior J, Guillo M, Courteille E, et al. Offline compensation of the tool path deviations on robotic Rmachining: Application to incremental sheet forming[J]. Robotics and Computer Integrated Manufacturing, 2013,29(4):58-69.

[3]Meier H, Buff B, Laurischkat R, et al. Increasing the part accuracy in dieless robotbased incremental sheet metal forming[J]. CIRP Annals,2009,58(1):233-238.

[4]赵伟, 滕培秀, 詹艳然,等. 1060铝板渐进成形极限及影响因素[J]. 锻压技术, 2019, 44(5):63-68.

Zhao W, Teng P X, Zhan Y R, et al. Incremental forming limit and influencing factors of 1060 Aluminum Sheet [J]. Forging & Stamping Technology,2019, 44(5):63-68.

[5]Kopac J, Kampus Z. Incremental sheet metal forming on CNC milling machinetool[J]. Journal of Materials Processing Technology,2005,162:622-628.

[6]Kim T J, Yang D Y. Improvement of formability for the incremental sheet metal forming process[J]. International Journal of Mechanical Sciences,2000,42(7):1271-1286.

[7]Kim Y H, Park J J. Effect of process parameters on formability in incremental forming of sheet metal[J]. Journal of Materials Processing Technology, 2002,130:42-46.

[8]Jackson K, Allwood J. The mechanics of incremental sheet forming[J]. Journal of Materials Processing Technology, 2009,209(3):1158-1174.

[9]Martins P A F, Bay N, Skjoedt M, et al. Theory of single point incremental forming[J]. CIRP Annals, 2008,57(1):247-252.

[10]Fang Y, Lu B, Chen J, et al. Analytical and experimental investigations on deformation mechanism and fracture behavior in single point incremental forming[J]. Journal of Materials Processing Technology,2014,214(8):1503-1515.

[11]Lu B, Fang Y, Xu D K, et al. Investigation of material deformation mechanism in double side incremental sheet forming[J]. International Journal of Machine Tools and Manufacture, 2015,93:37-48.

[12]Li Y, Daniel W J T, Meehan P A. Deformation analysis in singlepoint incremental forming through finite element simulation[J]. The International Journal of Advanced Manufacturing Technology, 2016,88(1-4):255-267.

[13]Duncan J . Mechanics of Sheet Metal Forming[M]. Springer US, 1978.
服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9