网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
2A12铝合金薄壁壳体强力旋压成形工艺
英文标题:Power spinning process of thinwalled shell parts for 2A12 aluminum alloy
作者:郭亚明 徐恒秋 薛秀琴 王东 郑嫄 王宇 黄涛 赵兴 梁春磊 
单位:长春设备工艺研究所 河北燕兴机械有限公司 
关键词:强力旋压 2A12铝合金 薄壁壳体 热处理 工艺参数 
分类号:TG376
出版年,卷(期):页码:2021,46(5):143-150
摘要:

 针对铝合金薄壁壳体旋压成形精度难控制以及热处理变形问题,采用强力旋压成形方法成形了2A12铝合金薄壁壳体,研究了H112态和退火态的坯料对成形的影响,分析了减薄率、进给比对成形中扩径量的影响规律,以及进给比和坯料壁厚对成形表面质量的影响。试验结果表明:H112状态的2A12铝合金经过道次减薄率为42.5%的旋压后,内表面出现裂纹;当减薄率由15.6%增大至42.5%时,扩径量由0.2 mm减小至0.03 mm;当减薄率为42.5%,进给比由0.67 mm·r-1分别提高至0.8和1.0 mm·r-1 时,扩径量由0.12 mm分别降低0.06和0.01 mm。 对H112状态的铝合金坯料采用380 ℃×1.5 h退火,再进行多道次旋压,旋压道次中间对坯料再进行330 ℃×0.5 h去应力退火,最终再对壳体进行495 ℃×40 min真空气冷,工件椭圆度可控制在0.12 mm以内,抗拉强度达到490~517 MPa,伸长率达到13.0%~15.5%,光洁度为1.298~2.221 μm。

 

 For the problems of difficulty in controlling the spining forming accuracy and heat treatment deformation for spinning aluminum alloy thin-walled shell parts, the thin-walled shell part of 2A12 aluminum alloy was formed by the power spinning method, and the influences of H112 state and annealed state blanks on the forming were studied. Then, the influence laws of thinning ratio and feed rate on the diameter expansion amount in the forming process were analyzed, and the influences of feed rate and wall thickness of blank on the forming surface quality were studied. The test results show that the inner surface of 2A12 aluminum alloy in H112 state occurs cracks after spinning with the pass thinning ratio of 42.5%. When the thinning ratio increases from 15.6% to 42.5%, the diameter expansion amount decreases from 0.2 mm to 0.03 mm. When the thinning rate is 42.5%, the feed rate increases from 0.67 mm·r-1 to 0.8 and 1.0 mm·r-1, respectively, and the diameter expansion amount decreases from 0.12 mm to 0.06 and 0.01 mm, respectively. Thus, the aluminum alloy blank in H112 state is annealed at 380 ℃×1.5 h, and then subjected to multi-pass spinning. In the middle of spinning passes, the blank is subjected to stress relief annealing at 330 ℃×0.5 h, and finally the shell part is subjected to vacuum air cooling at 495 ℃×40 min. Thus, the ovality of workpiece is controlled within 0.12 mm, the tensile strength reaches 490-517 MPa, the elongation reaches 13.0%-15.5%, and the smoothness is 1.298-2.221 μm.  

 
基金项目:
作者简介:
郭亚明(1988-),男,博士,副研究员 E-mail:18744026909@163.com
参考文献:

 [1]张宝昌.有色金属及其热处理[M].西安:西北工业大学出版社,2000.


Zhang B C. Nonferrous and Its Heat Treatment [M]. Xi′an: Northwest Polytechnical University Press, 2000.

[2]陈适先. 强力旋压工艺及设备[M].北京:国防工业出版社, 1986.

Chen S X. Power Spinning Process and Equipment [M]. Beijing: National Defence Industry Press, 1986.

[3]王成和,刘克璋. 旋压技术[M].北京:机械工业出版社, 1986.

Wang C H, Liu K Z. Spinning Technology [M]. Beijing: China Machine Press, 1986.

[4]饶伟, 金俊松, 王新云,等. 铝合金管形件外凹槽的双轮旋压成形工艺[J]. 锻压技术, 2020,45(11): 126-133. 

Rao W, Jin J S, Wang X Y, et al. Doublewheel spinning process of exterior groove for aluminum alloy tube[J]. Forging & Stamping Technology, 2020,45(11): 126-133.

[5]曾嵘,黄亮,李建军. 铝合金椭球形件强力旋压可旋性数值模拟分析[A]. 第十三届全国塑性工程学术年会暨第五届全球华人塑性技术研讨会论文集[C]. 武汉,2013.

Zeng R, Huang L, Li J J. Numerical simulation of aluminum spinnability in ellipsoidal power spinning [A]. Proceedings of the 13th National Symposium on Plasticity Engineering and the 5th Global Chinese Symposium on Plasticity Technology [C].Wuhan, 2013.

[6]Xiao G F, Xia Q X, Cheng X Q, et al. Metal flow model of cylin-drical parts by counterroller spinning [A]. The 11th International Conference on Technology of Plasticity[C]. 2014. 

[7]黄亮,杨合,詹梅,等. 旋轮参数对铝合金分形旋压的影响规律[J]. 塑性工程学报, 2009,16(2): 85-89.

Huang L, Yang H, Zhan M, et al. Research on influences of roller parameters on splitting spinning of aluminum alloy [J]. Journal of Plasticity Engineering, 2009, 16(2): 85-89.

[8]Xu W C, Zhao X K, Ma H, et al. Influence of roller distribution modes on spinning force during tube spinning [J]. International Journal of Mechanical Sciences, 2016, 113:10-25.

[9]于辉,刘帅帅,王秀琳,等. 小口径薄壁筒形件变薄旋压工艺及实验[J]. 塑性工程学报,2015,22(4): 84-87.

Yu H, Liu S S, Wang X L, et al. Power spinning process and experiment research for small diameter thinwalled cylindrical workpiece [J]. Journal of Plastic Engineering, 2015, 22(4): 84-87.

[10]杨文华,赵建斌,郝花蕾,等. 双锥形构件旋压成形对组织与性能的影响[J]. 锻压技术, 2020, 45(9):136-142.

Yang W H, Zhao J B, Hao H L, et al. Influence of spinning on microstructure and properties for double conical components[J]. Forging & Stamping Technology, 2020, 45(9):136-142.

[11]Xia Q X, Cheng X Q, Hu Y, et al. Finite element simulation and experimental investigation on the forming forces of 3D nonaxisymmetrical tubes spinning [J]. International Journal of Mechanical Sciences, 2006,(48):726-735.

[12]陈锦洪,王成勇,叶鹏飞,等.大长径比铝合金筒正反旋成形性对比研究[J].机械工程学报,2018,25(5): 142-147.

Chen J H, Wang C Y, Ye P F, et al. Formability comparison of aluminum alloy cylinder with large lengthdiameter ratio in forward spinning and backward spinning [J]. Journal of Plasticity Engineering, 2018, 25(5): 142-147.
服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9