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玉米秸秆复合颗粒饲料致密成型特性的离散元仿真
英文标题:Discrete element simulation on dense forming characteristics for corn straw mixture pellet feed
作者:那日苏 李帅 李鑫 贾开发 张伟国 
单位:内蒙古工业大学 
关键词:致密成型 颗粒饲料 成型质量 比能耗 离散元 
分类号:S963.72
出版年,卷(期):页码:2022,47(4):162-1698
摘要:

 为研究玉米秸秆复合颗粒饲料成型过程的特性与影响因素,通过离散元软件EDEM,基于Hysteretic Spring接触模型,对玉米秸秆复合颗粒饲料致密成型过程进行模拟,分析了不同因素(锥口角度、粒径大小和压制速度)对成型质量与能耗的影响,对压制过程中物料的流动状态进行了追踪,并开展压缩实验对仿真数据与实验数据进行对比和验证。结果表明:成型饲料的品质随着锥口角度的增大而提高,同时比能耗更大;增大粒径,可以降低成型过程的比能耗,但是成型饲料的品质会随之降低;随着压制速度的增大,成型饲料的质量变差,比能耗变大。成型过程中,物料间的相对流动性较差,应提高饲料压制前的均匀程度。在显著性水平α=0.05的条件下,仿真数据与实验数据间无显著性差异,验证了仿真的准确性与可行性。仿真结果可为玉米秸秆等复合颗粒饲料致密成型技术的发展提供数据参考。

 In order to study characteristics and influence factors of corn straw mixture pellet feed forming process, the dense forming process of corn straw mixture pellet feed was simulated by discrete element software EDEM based on contact model Hysteretic Spring, and the influences of different factors such as cone angle, particle size and pressing speed on forming quality and energy consumption were analyzed. Then, the flow state of materials in the pressing process was tracked, and the compression experiment was conducted to compare and verify between simulation data and experimental data. The results show that the quality of the formed feed increases with the increasing of the cone angle, and the specific energy consumption is higher at the same time. Increasing the particle size reduces, the specific energy consumption decreases in the forming process, but the quality of the formed feed reduces too. With the increasing of the pressing speed, the quality of the formed feed becomes worse, and the specific energy consumption becomes higher. In the forming process, the relative fluidity between materials is poor, and the uniformity of the feed before pressing should be improved. Under the condition of significance level α=0.05, there is no obvious difference between simulation data and experimental data, which verifies the accuracy and feasibility of the simulation method. Thus, the simulation results can provide data reference for the development of dense forming technology for mixture pellet feed such as corn straw.

基金项目:
国家自然科学基金资助项目(52065050)
作者简介:
作者简介:那日苏(1976-),女,博士,副教授 E-mail:nrs3000@163.com 通信作者:李帅(1997-),男,硕士研究生 E-mail:1003240927@qq.com
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