锻压技术

基于Plant Simulation的发动机主轴智能锻造生产车间设计及仿真优化

英文标题：Design and simulation optimization on intelligent forging production workshop for engine main shaft based on Plant Simulation

作者：黄亚星袁秀志于克勤甘志超

单位：中国航空工业集团公司北京长城航空测控技术研究所

关键词：智能车间低压涡轮轴自由锻节拍 Plant Simulation

分类号：TP278

出版年,卷(期):页码：2022,47(7):53-58

摘要：

随着智能化的发展，当前智能车间的改造与实施已经成为制造业推动智能制造转型的重要途径。为了探索智能化车间对提高航空发动机主轴锻造生产水平的益处，以某型号航空发动机低压涡轮轴为对象，研究主轴自由锻过程中的工艺，设计发动机主轴智能锻造生产车间。基于Plant Simulation构建锻造设备布局模型，对车间的生产情况进行仿真分析，优化生产系统的瓶颈和节拍干涉。根据仿真优化的有效性，对现有产线进行智能化升级，使得工艺等待时间降低了30%，生产效率提高了20%，锻件合格率提高了15%。

With the development of intelligence, the transformation and implementation of current intelligence workshops has become an important way for the manufacturing industry to promote the transformation of intelligence manufacturing. In order to explore the benefits of intelligent workshop for improving the forging production level of aero-engine main shaft, for the low-pressure turbine shaft of an aero-engine, the process of main shaft free forging was studied, and the intelligent forging production workshop of engine main shaft was designed. Then, the forging equipment layout model was built based on Plant Simulation, and the production situation of the workshop was simulated and analyzed to optimize the bottleneck and beat interference of the production system. Furthermore, according to the effectiveness of simulation optimization, the existing production line was intelligently upgraded. The results show that the process waiting time is reduced by 30%, the production efficiency is improved by 20%, and the qualification rate of forgings is increased by 15%.

基金项目：

装备预先研究项目（41423010706）

作者简介：黄亚星（1994-），男，硕士，工程师 E-mail：735932889@qq.com

参考文献：

[1]周玮. 航天产品总装车间生产效率仿真及优化研究[D].武汉：华中科技大学,2019.

Zhou W. Research on the Simulation-based Productivity Analysis and Optimization of Aerospace Product Assembly Workshop[D].Wuhan: Huazhong University of Science and Technology, 2019.

[2]杨振泰,黎向锋,张立果,等.基于Plant Simulation的柔性作业车间仿真研究[J].机械制造与自动化,2020,49(3):87-89，122.

Yang Z T, Li X F, Zhang L G, et al. Research on flexible workshop simulation based on plant simulation[J]. Machinery Manufacturing and Automation, 2020, 49(3): 87-89，122.

[3]陈昆仑.基于仿真技术的制造车间布局优化研究[D].武汉：武汉理工大学,2014.

Chen K L. Research on Workshop Layout Optimization Based on Simulation Technology[D]. Wuhan: Wuhan University of Technology, 2014.

[4]徐祥龙. 步进梁式自动化锻造的难点与对策[J]. 锻压技术,2021,46(9):55-66，111.

Xu X L. Difficulties and countermeasures of stepper beam automatic forging [J]. Forging & Stamping Technology，2021,46(9):55-66，111.

[5]贺小毛,崔磊,翟月雯,等.自动化锻造生产线实时数据采集和分析系统[J].锻压技术,2021,46(2):14-18.

He X M, Cui L, Zhai Y W, et al. Real-time data acquisition and analysis system of automated forging production line[J]. Forging & Stamping Technology, 2021, 46(2): 14-18.

[6]于佳乔,张孜毅,李岩.基于Plant Simulation的车间调度优化仿真[J].长春工业大学学报,2021,42(1):53-58.

Yu J Q, Zhang Z Y, Li Y. Research on optimization of job shop scheduling optimization simulation [J]. Journal of Changchun University of Technology, 2021, 42(1): 53-58.

[7]李爱平,郭海涛. 基于Plant Simulation仿真的汽车装配生产系统返修调度分析[J]. 中国工程机械学报, 2018, 16(1):74-80.

Li A P, Guo H T. Rework schedule analysis of automobile assembly production system based on Plant Simulation[J]. Chinese Journal of Engineering Machinery, 2018, 16(1): 74-80.

[8]方忠民. 基于Plant Simulation的离散生产系统仿真文献综述[J]. 物流工程与管理, 2018, 40(11):76-79.

Fang Z M. A literature review of discrete production system simulation based on Plant Simulation[J]. Logistics Engineering and Management, 2018, 40(11):76-79.

[9]方赫,陆振东,宿彪,等.基于Plant Simulation的冲压车间仿真优化[J].锻压技术,2020,45(12):85-89.

Fang H, Lu Z D, Su B, et al. Simulation optimization on stamping workshop based on Plant Simulation[J]. Forging & Stamping Technology, 2020, 45(12): 85-89.

[10]郭华,刘婷婷,汪园,等.基于plant simulation 仿真平台的车间作业排序优化设计[J].现代制造工程,2016,(2):108-112.

Guo H, Liu T T, Wang Y, et al. Optimization & design for job shop scheduling based on Plant Simulation[J]. Modern Manufacturing Engineering, 2016, (2): 108-112.

[11]高珂婷.基于Plant Simulation的混合流水线车间调度仿真[J].软件导刊,2021,20(3):115-118.

Gao K T. Hybrid assembly line workshop scheduling simulation based on Plant Simulation[J]. Software Guide, 2021, 20(3): 115-118.

[12]滕继东,朴永灿,黄大巍,等.基于Plant Simulation的冲压车间数字化仿真平台研究[J].制造业自动化,2021,43(2):92-97.

Teng J D, Pu Y C, Huang D W, et al. Research on stamping workshop digital simulation platform based on plant simulation [J]. Manufacturing Automation, 2021, 43(2): 92-97.

[13]王森森. 基于Plant-Simulation的卡车生产系统仿真建模及优化研究[D].济南：山东大学,2020.

Wang S S. Research on Simulation Modeling and Optimization of Truck Production System Based on Plant-Simulation [D]. Jinan: Shandong University, 2020.

服务与反馈：

【文章下载】【加入收藏】