网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
面向剧烈塑性变形的几种挤压成形技术
英文标题:Several extrusion technologies for severe plastic deformation
作者:王强 于建民 薛勇 张治民 
单位:中北大学 
关键词:挤压 剧烈塑性变形 扩收挤压 循环镦挤 旋转反挤压 
分类号:TG376.2
出版年,卷(期):页码:2022,47(10):12-17
摘要:

?为了实现大尺寸块体材料的制备或高性能零构件的成形,近年来开发了面向剧烈塑性变形的挤压成形技术。总结了近年来开发的扩收挤压、循环镦挤、旋转反挤压这3种挤压成形新技术,分别阐述了其基本原理、工艺过程及变形特点,介绍了3种挤压成形新技术在铝、镁合金材料或典型产品上的应用,并提出需进一步解决的问题。研究结果和应用实践均表明,循环镦挤工艺可实现大规格、高质量变形坯料的制备,扩收挤压工艺可应用于底部带中心孔的大型薄壁筒形零件的成形,旋转反挤压工艺可实现杯形构件的高性能短流程成形。

 

To realize the preparation of large-scale bulk materials or the forming of high performance components, the extrusion forming technology for severe plastic deformation (SPD) were developed in recent years, and the three new extrusion technologies, including expanding-reducing extrusion(ERE), repetitive extrusion-upsetting(REU) and rotating backward  extrusion (RBE) were summarized in recent years. Then, the basic principle, technological process and deformation characteristics were described, the applications of the three new extrusion technologies in aluminum and magnesium alloy materials or typical products were introduced, and the problems that need to be solved were put forward. The research results and the applied practice show that the REU technology can realize the preparation of large size and high quality deformed billets, the ERE technology are used to form large thin-walled cylindrical parts with center hole at the bottom, and the RBE technology can realize short process forming of cup components with high performance. 

基金项目:
国家自然科学基金资助项目(51775520)
作者简介:
王强(1973-),男,博士,教授,E-mail:wangqiang@nuc.edu.cn
参考文献:

[1]Valiev R Z, Islamgaliev R K, Alexandrov I V. Bulk nanostructured materials from severe plastic deformation [J]. Progress in Materals Science, 2000, 45(2):103-189.

[2]王强,薛勇,于建民,等. 基于挤压的剧烈塑性变形技术及发展[J]. 中北大学学报: 自然科学版,2022, 43(1): 1-10, 18.

Wang Q, Xue Y, Yu J Met al. Research and development of severe plastic deformation based on extrusion[J]. Journal of North University of China: Natural Science Edition, 2022, 43 (1): 1-10, 18.

[3]Eivania A R, Rahimi F. Inhomogeneity in deformation, microstructure, tensile properties and damage development in AA1050 during multiple cycles of pure shear extrusion [J]. Material Science and Engineering: A, 2019, 745: 159-167.

[4]Faraji G, Jafarzadeh H, Jeong H J. Numerical and experimental investigation of the deformation behavior during the accumulative back extrusion of an AZ91 magnesium alloy [J]. Materials & Design, 2012,35:251-258.

[5]Vu V Q, Prokof′eva O, Toth L S, et al. Obtaining hexagon-shaped billets of copper with gradient structure by twist extrusion [J]. Materials Characterization, 2019,153: 215-223.

[6]Bagherpour E, Pardis N, Reihanian M, et al. An overview on severe plastic deformation: Research status, techniques classification, microstructure evolution, and applications [J].  The International Journal of Advanced Manufacturing Technology, 2019, 100: 1647-1694.

[7]Segal V. Review: Modes and processes of severe plastic deformation (SPD) [J]. Materials, 2018, 11(7): 1175.

[8]王强,张治民.空心坯料反挤压省力成形方法及应用研究[J]. 塑性工程学报, 2010,17(3): 22-26.

Wang Q, Zhang Z M. Investigation on backward extrusion of hollow billet with force saving [J]. Journal of Plasticity Engineering, 2010,17(3): 22-26.

[9]宋晓茜,王强,赵淑珍,等. 基于上限理论的开口凸模旋转挤压力分析[J].锻压技术, 2021,46(5): 240-245.

Song X Q, Wang Q, Zhao S Z, et al. Analysis on extrusion force of open punch rotary extrusion based on upper limit theory[J]. Forging & Stamping Technology, 2021,46(5): 240-245.

[10]张治民,王强, 路光,等. 重型车辆铝合金轮辋挤压成形技术及应用[J].机械工程学报, 2012,48(18): 55-59.

Zhang Z MWang QLu Get al. Research on extrusion technology and application for aluminum alloy wheel rim of heavy vehicles[J]. Journal of Mechanical Engineering2012, 48(18): 55-59.

[11]Wang Q, Zhang Z M, Li X B, et al. Development of a novel high straining backward extrusion process[J]. MATEC Web of Conferences, 2018, 190: 06001.

[12]Zaharia L, Comaneci R, Chelariu R, et al. A new severe plastic deformation method by repetitive extrusion and upsetting[J]. Mater.Sci.Eng. A, 2014, (595):135-142.

[13]张治民,于建民,王强,等.一种大高径比镁合金棒料均匀镦粗成形方法[P]. 中国: 201610274099.3, 2016-04-22.

Zhang Z M, Yu J M, Wang Q, et al. A uniform upsetting forming method for large aspect ratio magnesium alloy bar[P]. China: 201610274099.3, 2016-04-22.

[14]Wang Q, Zhang Z M, Yu J M, et al. A novel backward extrusion process through rotating die and open punch[J]. Procedia Engineering, 2017, (207): 383-388.

[15]王强,张治民,于建民,等. 一种铝镁合金杯形件旋转挤压成形方法[P]. 中国:201710544772.5, 2017-06-27.

Wang Q, Zhang Z M, Yu J M, et al. A rotary extrusion forming method for aluminium-magnesium alloy cup parts[P]. China: 201710544772.5, 2017-06-27.

服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9