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环形锻件加热过程生产调度优化
英文标题:Optimization on production scheduling in heating process of ring forgings
作者:李先1 周永松2 张振1 周玉龙1 陈杰1 
单位:1. 中国机械总院集团江苏分院有限公司 2. 北京机科国创轻量化科学研究院有限公司 
关键词:环形锻件 加热炉 动态调度 智能管控 能耗管理 
分类号:TP391
出版年,卷(期):页码:2023,48(4):229-235
摘要:

 环形锻件的生产工艺周期长、成形质量要求高,存在生产过程能耗高的突出问题,结合目前企业广泛应用的生产调度模型,在K均值聚类means算法和贪心算法的基础上,建立以加热炉空置状态下的提升温度为目标函数、以各工序入炉温度和出炉温度为主要调节参数的节能调度模型。使用该模型,通过锻件编号、工序号、锻件入炉温度、锻件出炉温度、锻件加热时长等参数对环形锻件的生产过程进行优化,得到优化前后的不同生产结果。优化前,随机模拟人工操作加热炉的生产数据显示,加热过程中浪费加热温度为1030 ℃;调度模型优化后的加热炉工序经实验后显示,加热过程中的温度浪费降低至440 ℃。实验结果表明:与传统人工操作加热炉工序的排序相比,经调度算法优化后的加热炉工序所生产的环形锻件在加热炉空转时的能耗减少了57.28%。

 For ring forgings, the production process cycle is long, the forming quality requirements are high, and there is a prominent problem of high energy consumption in the production process. Therefore, combined with the production scheduling model widely used by enterprises at present, on the basis of Kmeans algorithm and greedy algorithm, taking the raising temperature of heating furnace before the forgings were put into the furnace as the objective function, and the entering and  exiting temperatures of each process as the main regulating parameters, an energy-saving scheduling model was established. Then, by using this model, the production process of ring forgings was optimized by forging number, process number, entering furnace temperature of forgings, exiting furnace temperature of forgings,  heating time of forgings and other parameters, and the different production results before and after optimization were obtained. Furthermore, before optimization, the production data of heating furnace for randomly simulated artificial operation shows that the heating temperature of 1030 ℃ is wasted in the heating process, while after the experiment of the heating furnace operation optimized by the scheduling model, the temperature waste in the heating process reduces to 440 ℃. The results show that compared with the traditional artificial operation of the heating furnace process, the energy consumption of the ring forgings produced by the heating furnace process after the optimization of scheduling algorithm is reduced by 57.28% when the heating furnace is idling.

基金项目:
国家科技重大专项(2019YFB1704504)
作者简介:
作者简介:李先(1998-),男,硕士研究生 E-mail:1282929693@qq.com 通信作者:周永松(1971-),男,学士,研究员 E-mail:zysxcl@sina.com
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