网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
基于Dynaform的新能源地库车顶盖冲压拉深内、外拉延筋 间距的数字化设计技术
英文标题:Digital design technology for inner and outer drawbead spacing in stamping and drawing for roof cover of new energy underground parking garage vehicle based on Dynaform
作者:鲜小红1 杨柳2 刘欢2 陈英3 
单位:(1.四川职业技术学院 智能制造学院 四川 遂宁 629000 2.四川江淮汽车有限公司 四川 安居 629006  3.乐山职业技术学院 智能制造学院 四川 乐山614000) 
关键词:新能源地库车 驾驶室顶盖 冲压成形 拉延筋 光斑 
分类号:TG386.3+2
出版年,卷(期):页码:2023,48(6):50-60
摘要:

 采用非线性有限元软件Dynaform,在相同的冲压工艺条件下,对不同内、外拉延筋间距时新能源地库车D6176顶盖的冲压拉深过程进行了数值模拟,并通过对成形极限图、厚薄变化云图、“光斑”大小及分布的研究,最终确定该地库车顶盖冲压拉深的内、外拉延筋间距的合理范围为20~40 mm,其中40 mm为相对最优间距,并通过了生产验证。同时研究发现,在内、外拉延筋间距为20~30 mm时,“光斑”随间距的增大而增多;内、外拉延筋间距为30~40 mm时,“光斑”随间距的增大而减少。在20~40 mm范围内,最大“斑点”随内、外拉延筋间距的增大呈下降趋势,且在20~30 mm范围内下降速率较大,在30~40mm范围内下降速率较小。

  Using nonlinear finite element software Dynaform,under the same stamping process conditions, the stamping and drawing process of roof cover for new energy underground parking garage vehicle D6176 was numerically simulated with different inner and outer drawbead spacing, and through the study of forming limit diagram, cloud diagram of thickness change, and size and distribution of “light spots”, it was finally determined that the reasonable range of inner and outer drawbead spacing in the stamping and drawing for the roof cover of underground parking garage vehicle was 20-40 mm, of which 40 mm was the relatively optimal spacing. Then, the production verification was passed. And the study finds that when the inner and outer drawbead spacing is 20-30 mm, the “light spot” increases with the increasing of spacing, and when it is 30-40 mm, the “light spot” decreases with the increasing of spacing. In the range of 20-40 mm, the maximum “light spot” shows a downward trend with the increasing of the inner and outer drawbead spacing, and the decrease rate is relatively large within 20-30 mm, and the decrease rate is relatively small within 30-40 mm.

基金项目:
四川省科技计划项目 (2021YFG0220,2015FZ0113) ;四川省教育厅自然科学重点项目 (18ZA0430,5ZA0347)
作者简介:
鲜小红 (1967-),男,学士,教授
参考文献:

 
[1]刘建超,张宝忠.冲压模具设计与制造
[M].北京:高等教育出版社,2010.


Liu J C, Zhang B Z. Stamping Die Design and Manufacture
[M]. Beijing: Higher Education Press, 2010.


[2]王秀风,郎利辉.板料成形CAE设计及应用
[M].北京:北京航空航天大学出版社,2010.

Wang X F, Lang L H. Sheet Metal Forming CAE Design and Application
[M].Beijing: Beijing University of Aeronautics and Astronautics Press,2010.


[3]崔柏伟.冲压CAE技术应用
[M].大连:大连理工大学出版社,2014. 

Cui B W. Application of Staming CAE Technology
[M].Dalian: Dalian University of Technology Press,2014.


[4]薛峰, 安治国, 董伊康,等.汽车用IF钢DC04成形极限及拉延成形分析
[J].热加工工艺,2020,49(5):114-116.

Xue F, An Z G, Dong Y K, et al. Forming limit and drawing forming analysis of automotive IF steel DC04
[J]. Hot Working Technology, 2020,49(5): 114-116.


[5]李维钺,李军.中外金属材料牌号和化学成分对照手册
[M].北京:机械工业出版社,2011. 

Li W Y, Li J. The Chinese and Foreign Brand Metal Materials and Chemical Composition Control Handbook
[M]. Beijing: China Machine Press, 2011.


[6]邓富敏.筒形件拉深时壁厚变化规律的研究
[D].武汉:武汉理工大学,2014.

Deng F M. Resear of the Wall Thickness Changing Law of Deep-Drawn Cylindrical Parts
[D]. Wuhan: Wuhan University of Technology, 2014.


[7]鲜小红,张定路,陈英,等. 基于Dynaform的新能源地库车顶盖冲压成形工艺有限元分析
[J]. 锻压技术,2022,47(12):45-55.

Xian X H, Zhang D L, Chen Y,et al. Finite element analysis on stamping process for cab roof of new energy underground depot vehicle based on Dynaform
[J]. Forging & Stamping Technology, 2022, 2022,47(12):45-55.


[8]潘爱琼,张辉.汽车尾灯支架单点渐进成形工艺参数多目标优化
[J].塑性工程学报,2020,27 (9): 87-93.

Pan A Q,Zhang H. Multi-objective optimization of single point incremental forming process parameters for automobile tail lamp bracket
[J].Journal of Plasticity Engineering,2020,27 (9): 87-93.


[9]王筱冬.工艺参数对拉深件壁厚变化的影响研究
[J].榆林学院学报,2015,25(2):8-11.

Wang X D. Process parameters on the study on the influence of wall thickness change deep drawing
[J]. Journal of Yulin University,2015,25(2):8-11.


[10]肖亮,柳建安.基于DYNAFORM的圆筒件拉深压边力数值模拟
[J].机床与液压, 2009, 37(5):170-172.

Xiao L, Liu J A.Numeral simulation of cylindrical parts deep-drawing blank-holding force based on DYNAFORM
[J].Machine Tool & Hydraulics, 2009, 37(5):170-172.


[11]付世强.电解铝液直接铸轧生产瓶盖用8011-H16铝合金板工艺研究
[J].轻合金加工技术,2014, 42(8):33-37.

Fu S Q.8011-H16 Al-alloy plate technical research on roll-cast covers of electrolytic liquid aluminium
[J]. Light Alloy Processing Technology, 2014,42 (8):33-37.


[12]初丛海.用8011和1100合金铸轧坯生产的H22状态空调箔的性能差异
[J]. 轻合金加工技术, 2004, 32(9):26-27.

Chu C H. Properties differences of 8011-H22 and 1100-H22 aluminum alloy foils used for air-cnditioner
[J]. Light Alloy Fabrication Technology, 2004,32(9): 26-27.
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9