网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
冷镦机棘爪部件的材料选取与性能分析
英文标题:Material selection and performance analysis on pawl parts of cold heading machine
作者:王宏伟1 单志航1 张立鑫1 吴相朝1 李明杰2 
单位:1. 河北工程大学 机械与装备工程学院 2. 河北国智机械设备制造有限公司 
关键词:多工位冷镦机 棘爪 选材 静力学分析 安全系数 
分类号:TH164
出版年,卷(期):页码:2024,49(1):182-188
摘要:

 针对多工位冷镦机送料机构的棘爪部件易损坏的优化需求,在采用Cero对棘轮机构建模的基础上,采用Workbench静力学分析对原棘爪材料60Si2MnA钢、Cr12MoV钢、20CrMnTi钢以及42CrMo钢这4种备选材料在正常状态下的最大变形量、等效应力、摩擦应力以及静强度许用安全系数进行求解和对比分析。研究结果表明:Cr12MoV钢更能满足送料机构棘爪的需求,在正常工作的状态下,能有效地减小棘爪的最大变形量和等效应力,提高棘爪部件的寿命,提高送料机构进料料长的精度。该优化创新设计目前已在多工位冷镦机上应用,效果良好。

 In view of the optimization requirements of the easily damaged pawl parts for the feeding mechanism of multi-station cold heading machine, based on modeling of the ratchet mechanism by Cero, Workbench static analysis was used to solve and comparatively analyze the maximum deformation amount, equivalent stress, frictional stress and allowable safety factor of static strength of the original pawl material of 60Si2MnA steel, Cr12MoV steel, 20CrMnTi steel and 42CrMo steel under normal conditions. The research results show that Cr12MoV steel can better meet the needs of the pawl for the feeding mechanism. Under normal working conditions, it can effectively reduce the maximum deformation amount and equivalent stress of the pawl, increase the life of the pawl component, and improve the accuracy of the feeding material length for the feeding mechanism. The optimized and innovative design has been applied to the multi-station cold heading machine which achieves good results. 

 
基金项目:
作者简介:
作者简介:王宏伟(1971-),男,博士,教授 E-mail:wanghw689@126.com
参考文献:

 [1]  童晋方,冯治国,江玉莲,等.TB9钛合金芯杆冷镦成形模拟及实验研究[J].锻压技术,2023,48(8):32-40.


Tong J F,Feng Z G,Jiang Y L,et al. Simulation and experimental study on cold extrusion forming of TB9 titanium alloy rod[J]. Forging & Stamping Technology,2023,48(8): 32-40.

[2]  吴丽霞,杨元军.一种自动冷镦机半成品送料系统[J].锻压装备与制造技术,2014,49(2):45-46.

Wu L X,Yang Y J. A semi-finished product feeding system for automatic cold heading machine[J]. China Metalforming Equipment & Manufacturing Technology,2014,49(2): 45-46.

[3]  叶畅,朱昊,汪木兰,等.基于STM32的冷镦机智能送料机构控制系统研制[J].机床与液压,2016,44(11):58-60,65.

 Ye C,Zhu H,Wang M L,et al. Development of an intelligent feeding mechanism control system for cold heading machine based on STM32[J]. Machine Tools and Hydraulics,2016,44(11): 58-60,65.

[4]  滕欣艺.高速螺钉冷镦机传动机构刚柔耦合模型仿真研究[D].济南:济南大学,2021.

Teng X Y. Simulation Study on the Rigid-flexible Coupling Model of High-speed Screw Cold Heading Machine Transmission Mechanism [D]. Jinan: Jinan University,2021.

[5]  Guo Q Z,Ru W Y,Xiu M J. Study on design of ratchet-pawl clutch in winder[J]. Applied Mechanics and Materials,2012,215-216: 263-269.

[6]  侯升亮,侯磊,梁廷伟.某型航空用棘轮棘爪离合器动力学仿真分析[J].中国科学:技术科学,2018,48(9):999-1011.

Hou S L,Hou L,Liang T W. Dynamic simulation analysis of a certain type of aviation ratchet and pawl clutch[J]. Chinese Science: Technology Science,2018,48(9): 999-1011.

[7]  赵红利,吴眉,王元浩,等.粉末冶金换挡棘爪断裂失效分析[J].粉末冶金工业,2021,31(1):34-38.

Zhao H L,Wu M,Wang Y H,et al. Fracture failure analysis of powder metallurgy shift pawl[J]. Powder Metallurgy Industry,2021,31(1): 34-38.

[8]  孟旭铮,于宁,韦一可,等.42CrMo和Cr12MoV合金钢在NaCl溶液中的腐蚀电化学行为分析[J].材料保护,2022,55(6):75-79.

Meng X Z,Yu N,Wei Y K,et al. Analysis of the corrosion electrochemical behavior of 42CrMo and Cr12MoV alloy steels in NaCl solution[J]. Materials Protection,2022,55(6): 75-79.

[9]  章昊,周敏,唐季平,等.Cr12MoV钢的耐磨性与其碳化物相关性研究[J].上海金属,2021,43(1):42-49.

Zhang H,Zhou M,Tang J P,et al. Study on the wear resistance and carbide correlation of Cr12MoV steel[J]. Shanghai Metals,2021,43(1): 42-49.

[10]Xing Z X,Wang X,Ning M,et al. Micromagnetic and robust evaluation of surface hardness in Cr12MoV steel considering repeatability of the instrument[J]. Sensors,2023,23(3):1273-1273.

[11]潘成刚,程伟伦,周家林,等.Cr12MoV模具钢中性盐浴渗钛组织与性能[J].特种铸造及有色合金,2017,37(1):1-5.

Pan C G,Cheng W L,Zhou J L,et al. Microstructure and properties of Cr12MoV die steel treated by neutral salt bath titanium carburizing[J]. Special Casting and Nonferrous Alloys,2017,37(1): 1-5.

[12]Chala A,Darsouni A,Belahssen O,et al. Electro-chemical corrosion of 42CrMo4Steel nitrided with different impedance parameters[J].Journal of Chemistry and Materials Research,2015,2(2):39-41.

[13]王龙,唐修检,汪刘应,等.20CrMnTi钢齿轮磨削表面的摩擦磨损试验研究[J].工具技术,2021,55(4):69-72.

Wang L,Tang X J,Wang L Y,et al. Experimental study on friction and wear of ground surface of 20CrMnTi steel gears[J]. Tool Engineering,2021,55(4): 69-72.

[14]Heinz A,Haszler A,Keidel C,et al. Recent development in aluminium alloys for aerospace applications[J]. Materials Science and Engineering: A,2000,280(1): 102-107.

[15]王庚祥,马道林,刘洋,等.多体系统碰撞动力学中接触力模型的研究进展[J].力学学报,2022,54(12):3239-3232.

Wang G X,Ma D L,Liu Y,et al. Research progress on contact force models in the dynamics of multi-body systems collisions[J]. Acta Mechanica Sinica,2022,54(12): 3239-3232.

 
服务与反馈:
本网站尚未开通全文下载服务】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9