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空调冷冻阀阀体锻造成形工艺分析及优化
英文标题:Analysis and optimization on forging process for air conditioning freezing valve body
作者:高贵1 殷璟 1 孙仲辉2 蔡亮3 李思琪1 江泓臻1 杭飞达1 
单位:(1. 宁波工程学院 机械与汽车工程学院 浙江 宁波 315211 2. 宁波锦辉光学科技有限公司 浙江 慈溪 315099  3. 宁波埃美柯铜阀门有限公司 浙江 宁波 315211) 
关键词:空调冷冻阀 HPb60-2铜合金 精密热模锻 成形力 金属流动性 
分类号:TG319
出版年,卷(期):页码:2024,49(2):24-30
摘要:

 针对空调冷冻阀因外形复杂导致在实际生产中常出现充形不完整、标志易脱落等问题,首先,基于Deform-3D有限元分析软件,对空调冷冻阀的原成形方案进行了有限元模拟,发现阀体局部锻造工艺性差、金属流动性不足是造成成形缺陷的主要原因。其次,通过加深中间阀孔、改变手柄局部特征、减小坯料直径等措施对原成形方案进行优化,使金属流动和变形更加充分。最后,借助多向模锻液压机对优化方案进行了实验验证,实验结果与有限元模拟结果完全吻合,解决了阀体手柄端部充形不完整、标志易脱落等问题。采用优化方案成形后的阀体外观完整、表面光洁、无飞边溢料,阀体表面的字符和标志完整清晰、连接牢固,且最大成形力降低了17.5%,材料利用率提高了7.2%,经济效益显著。

 

 For the problems of incomplete filling and easily detached marks for air conditioning freezing valve in the practical production due to the complex shape, firstly, based on finite element analysis software Deform-3D, the finite element simulation of the original forming scheme of air conditioning freezing valve was conducted, and it was found that poor local forging processability and insufficient metal fluidity of valve body were the main causes of the forming defects. Secondly, the original forming scheme was optimized by deepening the middle valve hole, changing the local characteristics of handle, and reducing the diameter of blank to make the metal flow and deformation more fully. Finally, the optimizated scheme was experimentally verified by a multi-directional die forging hydraulic press, and the experimental results were completely consistent with the finite element simulation results, solving the questions such as incomplete filling at the end of valve handle and easily detached marks. The results show that the valve body formed by the optimized forming scheme has a complete appearance, smooth surface, and no flash or overflow, and has complete and clear characters and marks on the surface of valve body with a firm connection. The maximum forming force is reduced by 17.5%, the material utilization rate is increased by 7.2%, and the economic benefit is remarkable.

 
基金项目:
浙江省大学生科技创新活动计划暨新苗人才项目(2022R428A007);宁波市重点研发计划暨“揭榜挂帅”项目(2023Z019)
作者简介:
作者简介:高贵(1999-),男,学士
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