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高强钢管状件充液压形截面回弹规律
英文标题:Springback law on section for high-strength steel tubular components by hydroforming
作者:林才渊1 邹隆勋1 历吴恺1 张越1 武凯琦1 孙振钦1 冯苏乐1 李伟2 初冠南2 
单位:1. 上海航天精密机械研究所  2. 哈尔滨工业大学 (威海) 
关键词:高强钢 充液压形 回弹 管状构件 抗弯刚度 
分类号:TG306
出版年,卷(期):页码:2024,49(3):66-74
摘要:

为促进充液压形技术在轻量化领域的应用与推广,分别采用数值模拟和实验验证研究了高强钢管状构件在室温下充液压形卸载后的回弹特性,探讨了各工艺参数(内压、截面圆角半径、壁厚)对成形精度的影响,通过力学分析揭示了各工艺参数的影响机理。结果表明:由于内压的存在,管材在充液压形过程中产生附加的环向拉力,降低了截面弯矩,因而适当地增大内压对充液压形后卸载的截面回弹有抑制效果;随着内压的增加,截面回弹量先增大后减小,并且存在临界内压,此时截面回弹量达到最大值;截面圆角半径越大,充液压形卸载后的截面回弹量越大;壁厚的增加提高了截面的抗弯刚度,进而引起截面回弹量的降低。

In order to promote the application and popularization of hydroforming technology in the field of lightweight, the springback characteristics of high-strength steel tubular components after hydroforming unloading at room temperature were investigated and verified by experiments and simulations, respectively, and the influences of process parameters (internal pressure, section fillet radius and wall thickness) on the forming accuracy were discussed. Then, the influence mechanism of each process parameter was revealed by mechanical analysis. The results show that due to the existence of internal pressure, the additional circumferential tensile force is generated during the hydroforming process of tubular components, which reduces the bending moment of section. Therefore, increasing the internal pressure appropriately has an inhibitory effect on the springback of section after hydroforming unloading. With the increasing of internal pressure, the springback amount increases first and then decreases, and there is a critical internal pressure. When the springback amount reaches the maximum value, the larger the radius of section fillet is, the greater the springback amount of section after hydroforming unloading is. The increase of wall thickness increases the flexural stiffness of section, and then causes the reduction of springback amount.

基金项目:
国家自然科学基金资助项目(U1937205);山东省重大科技创新工程(2022JMRH0302,2022TSGC1302,2020CXGC010303)
作者简介:
林才渊(1994-),男,博士,中级工程师,E-mail:lcyhiter@163.com
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