网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
轮辐冲压工艺优化及起皱控制方法
英文标题:Optimization of spoke stamping process and wrinkle control method
作者:赵帅1 石光林1 王文枫1 玉文雁2 彭金2 何世明1 彭蔚杰1 
单位:(1.广西科技大学 机械与汽车工程学院 广西 柳州 545006 2.广西泰坦宇翔钢圈股份公司 广西 柳州 545027) 
关键词:B500CL钢 冲压成形 起皱 压边力 模具结构 拉延筋 
分类号:TG386.41
出版年,卷(期):页码:2024,49(5):36-44
摘要:

 摘要:

针对高强度车轮钢采用多道次成形或热成形工艺而导致生产成本高、生产效率低等问题,以某商用汽车轮辐为研究对象,通过减少冲压道次,改进现有冲压方案,分析板料冲压起皱临界状态以及压边力的变化规律,预测起皱位置,确定抑制起皱缺陷的冲压工艺参数,并对轮辐冲压成形过程进行模拟仿真,通过优化模具结构以及添加局部拉延筋改变冲压时材料的流动阻力,改善起皱与减薄等缺陷,并对优化后的工艺方案进行试验验证。结果表明:豁口处材料缺失使各区域所需压边力不同是导致起皱缺陷的主要原因,改变模具结构并添加拉延筋后,轮辐成形质量良好,起皱缺陷得到抑制,优化后产品减薄率控制在5%。
 

  In response to the problems of high production costs and low production efficiency due to the use of multi-pass forming or hot forming processes for high-strength wheel steel, for a commercial vehicle wheel spoke, by reducing the number of stamping passes and improving the existing stamping scheme, the critical state of sheet metal stamping wrinkling and the change rule of blank holding force were analyzed, and the wrinkling position was predicted. Then, the stamping process parameters to suppress wrinkling defects were determined, and the stamping process of wheel spoke was simulated. Furthermore, by optimizing the die structure and adding local draw beads to change the flow resistance of material during the stamping process, the defects such as wrinkling and thinning were improved, and the optimized process scheme was experimentally verified. The results show that the material absence at the notch makes the blank holding force required in each area different, which is the main cause of wrinkling defects. After changing the die structure and adding draw beads, the forming quality of wheel spoke is good, the wrinkling defect is suppressed, and the thinning rate of the optimized product is controlled within 5%.

基金项目:
基金项目:广西自然科学基金资助项目(2020GXNSFBA297073)
作者简介:
作者简介:赵帅(1998-),男,硕士研究生 E-mail:2717271512@qq.com 通信作者:石光林(1967-),男,硕士,教授 E-mail:shiguanglin@gxust.edu.cn
参考文献:

[1]闫胜昝,童水光,张响,等.汽车车轮弯曲疲劳试验分析研究
[J].机械强度,2008,30 (4): 687-691.

 

Yan S Z, Tong S G, Zhang X, et al. Analysis study on bending fatigue test of automobile wheels
[J]. Journal of Mechanical Strength, 2008,30 (4): 687-691.

 


[2]宋振官.600 MPa 级汽车轻量化轮辐用钢的研制
[J]. 轧钢,2013,30 (2):15-18.

 

Song Z G. Development of 600 MPa grade steel strip for automobile light weight wheel dis
[J]. Steel Rolling, 2008,30(2): 15-18.

 


[3]Correia J, Ferron G, Moreira L P. Analytical and numerical investigation of wrinkling for deep-drawn anisotropic metal sheets
[J]. International Journal of Mechanical Sciences, 2003, 45(6-7):1167-1180.

 


[4]Kawka M, Olejnik L, Rosochowski A, et al. Simulation of wrinkling in sheet metal forming
[J]. Journal of Materials Processing Technology, 2001,109(3):283-289.

 


[5]Wang X, Cao J. On the prediction of side-wall wrinkling in sheet metal forming processes
[J]. International Journal of Mechanical Sciences, 2000,42(12):2369-2394.

 


[6]Shafaat M A, Abbasi M, Ketabchi M. Investigation into wall wrinkling in deep drawing process of conical cups
[J]. Journal of Materials Processing Technology, 2011,211(11):1783-1795.

 


[7]刘伟,徐永超,陈一哲,等.薄壁曲面整体构件流体压力成形起皱机理与控制
[J].机械工程学报,2018,54(9):37-44.

 

Liu W, Xu Y C, Chen Y Z, et al. Mechanism and controlling of wrinkles during hydroforming of integral thin-walled curved shell
[J]. Journal of Mechanical Engineering, 2018,54(9):37-44.

 


[8]Magrinho J P,Silva M B, Centeno G, et al. On the determination of forming limits in thin-walled tubes
[J]. International Journal of Mechanical Sciences, 2019,155:381-391.

 


[9]唐汉玲.板带不均匀压下面内弯曲成形过程内缘起皱与成形极限的研究
[D]. 西安:西北工业大学,2003.

 

Tang H L. Research on Internal Wrinkling and Forming Limit of Strip Metal In-plane Bending Under Unequal Compressing
[D]. Xi′an: Northwestern Polytechnical University, 2003.

 


[10]Kato M, Kashihara Y, Asoh T A, et al. Geometry control of wrinkle structures aligned on hydrogel surfaces
[J]. Langmuir, 2020,36(6):1467-1473.

 


[11]Liang Z Y, Liu Y, Zou T X, et al. Analysis and suppression of flange wrinkling in AHSS chain-die forming channels with a curved axis.
[J]. Journal of Manufacturing Processes, 2021,71: 70-84.

 


[12]Tian S, Liu Y L, Yang H. Effects of geometrical parameters on wrinkling of thin walled rectangular aluminum alloy wave-guide tubes in rotary-draw bending
[J]. Chinese Journal of Aeronautics, 2013,26(1):242-248.

 


[13]陈一哲,付舒程,王辉,等.薄壁双曲率金属包边冲压起皱机理及控制方法
[J].塑性工程学报,2022,29(11):42-52.

 

Chen Y Z, Fu S C, Wang H, et al. Wrinkle mechanism and control method of thin-wall bi-curve metal shield in stamping
[J]. Journal of Plasticity Engineering, 2022,29(11):42-52.

 


[14]盖少飞,吴菊环,赵平.490CL车轮钢表面起皮缺陷分析
[J].金属热处理,2014,39(7):173-177. 

 

Gai S F, Wu J H, Zhao P. Analysis of surface peeling of 490CL car wheel steel
[J]. Heat Treatment of Metals, 2014,39(7):173-177.

 


[15]王传杰,张鹏.板材成形性能与塑性失稳理论
[M].哈尔滨:哈尔滨工业大学出版社,2021.

 

Wang C J, Zhang P. Formability and Plastic Instability Theory of Metal Sheet
[M]. Harbin: Harbin Institute of Technology Press, 2021.

 
服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9