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热处理工艺对钢铝铆接成形质量及力学性能的影响
英文标题:Influence of heat treatment process on forming quality and mechanical property of steel and aluminum riveting
作者:吴磊1 邵长春2 李旺珍3 庞海东4 潘家念3 
单位:(1.柳州铁道职业技术学院 汽车技术学院 广西 柳州 545616 2. 柳州铁道职业技术学院 智能制造学院 广西 柳州 545616   3.广西科技大学 广西汽车零部件与整车技术重点实验室 广西 柳州 545616 4.万向智造有限公司柳州工厂 广西 柳州 545036) 
关键词:自冲铆接 AlSi10MnMg铝合金 热处理 能量吸收 失效模式 
分类号:TG938
出版年,卷(期):页码:2024,49(5):235-244
摘要:

 以HC340/590DP高强度钢为上层板、以AlSi10MnMg铝合金为下层板组合制备自冲铆接接头,铆接前分别对AlSi10MnMg铝合金进行了T5、T6和T7热处理,以探究不同热处理方式对接头成形质量的影响,结果发现T6和T7态铝合金的塑性性能要优于铸态和T5态。结合接头的表面成形质量以及剖面金相组织发现,采用T6和T7态铝合金作为接头底板时接头的宏观组织无明显缺陷且内部成形质量良好。通过接头静态拉伸测试发现,经过T6热处理的铝板接头的性能更为稳定。剪切试验以首层钢板翘曲变形铆钉整体脱出为主要失效模式,其中铸态及T5态铝板接头为脆性断裂,而T6和T7态铝板接头为脆性断裂与韧性断裂并存;剥离试验及十字拉伸试验的失效模式表现为板材大变形。

 

 The self-piercing riveting joints were prepared by HC340/590DP high-strength steel as upper layer plate and AlSi10MnMg aluminum alloy as lower layer plate.Before riveting,T5, T6 and T7 heat treatments were applied to the AlSi10MnMg aluminum alloy to investigate the influence of different heat treatment methods on the forming quality of joints.The results show that the plasticity performance of aluminum alloys in T6 and T7 states is better than that of cast and T5 states. Based on the surface forming quality and cross-sectional metallographic structure of joints, it is found that the macroscopic forming of joints has no obvious defects and good internal forming quality when using the aluminum alloys in T6 and T7 states as the base plate of joints. Furthermore, through the static tensile test of joints, it is found that the performance of the aluminum plate joint after T6 heat treatment is more stable. The main failure mode of shear test is that the rivets are pulled out completely casued by the warping deformation of the first layer of steel plate, and the joints of aluminum plates in cast and T5 states appear brittle fracture and the joints of the aluminum plates in T6 and T7 states appear brittle and ductile fracture. The failure mode of peel and cross tensile tests is characterized by the large deformation of sheet metal.

 
基金项目:
基金项目:2021年度广西高校中青年教师科研基础能力提升项目(2021KY1392);2023年度广西高校中青年教师科研基础能力提升项目(2023KY1442);2022年度广西高校中青年教师科研基础能力提升项目(2022KY1416);广西重点研发计划(桂科AB23026104)
作者简介:
作者简介:吴磊(1988-),男,硕士,副教授 E-mail:wulei3322027@163.com 通信作者:邵长春(1985-)男,硕士,副教授,高级工程师 E-mail:350140487@qq.com
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