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锤上模锻工业机械手末端执行器
英文标题:Industrial manipulator end effector for hammer die forging
作者:夏云1  2 敖焮柯1 李祥龙1 徐义洋3 冯学文1 汪爱明1 郭仲尧1 王耀辉4 
单位:(1. 中国矿业大学(北京) 机械与电气工程学院  北京100083 2. 中国矿业大学(北京) 人工智能学院  北京100083   3. 北京中煤矿山工程有限公司 北京 100013 4.华能煤炭技术研究有限公司 北京 100070) 
关键词:锤上模锻 工业机械手 末端执行器 传动模块 手指模块 
分类号:TH122
出版年,卷(期):页码:2024,49(12):137-147
摘要:

 针对智能锤上模锻过程中锻件高温时的强度大幅度降低、锻件本体部分易夹伤、工业机械手抓取困难的问题,以煤矿刮板输送机的刮板横梁为对象,设计了具有长短指的双指回转钳夹式末端执行器,能够稳定抓取高温锻件飞边;设计了具有弧形沟槽的传动块,解决了末端执行器运动死点问题;提出了撬取、夹紧、端平、翻转、码放末端执行器的动作过程;利用ADAMS和ANSYS开展了末端执行器运动学、动力学和有限元仿真研究。结果表明:末端执行器气缸推杆所需最大行程为14.5 mm,所需气缸的最大作用力为964.3819 N,末端执行器传动模块和手指模块等效总应变分别为0.0037994和0.00034405,其应力值远小于材料的屈服强度,验证了所设计末端执行器的合理性。该研究成果为利用工业机械手将工人从艰苦的锤上模锻生产线中解放出来提供了技术支持。

 

 Abstract: For the problems that the strength of forgings at high temperature significantly decreases and the body of forgings is easy to be pinched resulting in difficult for industrial manipulator to grasp during the intelligent hammer die forging process, taking the scraper beam of coal mine scraper conveyor as the research object, the two-finger rotary clamp end effector with long and short fingers was designed to stably grasp the flying edge of high-temperature forgings, and the transmission block with curved grooves was designed to solve the movement dead point problem of end effector. Then, the action process of prying, clamping, flattening, flipping and stacking of end effector was proposed, and the kinematics, dynamics and finite element simulation of end effector were carried out by using ADAMS and ANSYS. The results show that the maximum stroke required for the push rod of end effector cylinder is 14.5 mm, and the maximum force required for the cylinder is 964.3819 N. The equivalent total strains of the transmission module and finger module for end effector are 0.0037994 and 0.00034405 respectively, and the stress values are much lower than the material yield strength, which verifies the rationality of the designed end effector. Thus, the research results provide technical support for liberating workers from the arduous hammer die forging production line by using industrial robotic arms.

 
基金项目:
基金项目:国家自然科学基金资助项目(52374167);中国华能集团科技项目(HNKJ21-H56-06)
作者简介:
作者简介:夏云(1979-),女,硕士,工程师 E-mail:xiayun@cumtb.edu.cn 通信作者:汪爱明(1982-),男,博士,教授 E-mail:1666252993@qq.com
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