网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
1600 kN伺服曲柄压力机驱动控制系统设计与应用
英文标题:Design and application on drive control system for 1600 kN servo crank press
作者:  全1 程慧杰1 张传锦1   博1 郭爽爽1   璨1   岩1   琦2   言1 
单位:1. 济宁科力光电产业有限责任公司 2. 山东锐易电动科技有限公司 
关键词:传统曲柄压力机 伺服曲柄压力机 驱动控制系统 高精度控制 整体性能 
分类号:TG385.1;TP273
出版年,卷(期):页码:2025,50(1):193-200
摘要:

 针对当前制造业对高智能、高精度和高效率锻压设备的需求,深入研究并设计了1600 kN伺服曲柄压力机的驱动控制系统。对传统曲柄压力机与伺服曲柄压力机的组成结构和工作原理进行了详细分析,并对比了两者的优劣,总结了其在国内的发展现状与需求,明确了伺服曲柄压力机在智能化、精度控制方面的优势。对伺服压力机传动系统进行分析,为系统设计和优化提供理论依据。通过设计先进的驱动控制系统,实现了对伺服曲柄压力机的高稳定性、高精度控制,显著提升了设备的整体性能。实验过程中,对系统的各项功能进行了全面测试,结果表明,此系统能够有效满足预期要求,验证了其可行性和有效性。

 For the current demand for high intelligence, high precision and high efficiency forging equipment in the manufacturing industry, a drive control system for a 1600 kN servo crank press was deeply researched and designed, and the composition structure and working principles of both traditional crank press and servo crank press were analyzed in detail to compare their advantages and disadvantages. Then, their development status and requirements in China were summarized, and the advantages of servo crank press in intelligence and precision control were clarified. Furthermore, the transmission system of the servo press was analyzed to provide a theoretical basis for system design and optimization, and by designing an advanced drive control system, high stability and precision control of the servo crank press were achieved, significantly enhancing the overall performance of the equipment. Finally, during the experimental process, comprehensive testing was conducted on various functions of system. The results show that the system can effectively meet the expected requirements, verifying its feasibility and effectiveness. 

基金项目:
2021年度山东省科技型中小企业创新能力提升工程项目(2021TSGC1043);泰山产业领军人才工程专项经费资助项目
作者简介:
作者简介:袁 全(1988-),男,硕士,工程师 E-mail:keli_tech24@126.com 通信作者:李 琦(1986-),男,博士,高级工程师 E-mail:keli_tech23@126.com
参考文献:

 [1]  徐腾,王鑫,冉家琪,等. 伺服拉深成形粘模行为及粘模抑制研究[J]. 锻压技术,2023,48(1):1-13.


Xu T, Wang X, Ran J Q, et al. Research on sticking die behavior and sticking suppression in servo deep drawing[J]. Forging & Stamping Technology, 2023, 48(1): 1-13.

 

[2]  高峰,郭为忠,宋清玉,等.重型制造装备国内外研究与发展[J].机械工程学报,2010,46(19):92-107.

Gao F, Guo W Z, Song Q Y, et al. Current development of heavy-duty manufacturing equipments [J]. Journal of Mechanical Engineering, 2010, 46(19): 92-107.

 

[3]  郑建明,赵升吨,尚万峰.电机调速与伺服驱动技术在压力机行业中的应用[J].锻压装备与制造技术,2020,42(6):10-14.

Zheng J M, Zhao S D, Shang W F. Application of the motor speed regulation and servo driving technique in press machine[J]. China Metalforming Equipment & Manufacturing Technology, 2020, 42(6):10-14.

 

[4]  吕言,周建国,阮澍.最新伺服压力机的开发以及今后的动向[J].锻压装备与制造技术,2006,41(1):11-14.

Lyu Y, Zhou J G, Ruan P, et al. The newest development of servo press and future[J]. China Metalforming Equipment & Manufacturing Technology, 2006, 41(1): 11-14.

 

[5]  李霞,张清林,江秀花,等.变频压力机摆动力完全平衡分析及部分平衡优化设计[J].锻压技术,2024,49(4):178-188.

Li X, Zhang Q L, Jiang X H, et al. Complete balance analysis and partial balance optimization design on swing force for variable frequency press[J]. Forging & Stamping Technology, 2024, 49(4):178-188.

 

[6]  王四森,黄慧,魏凤凯.SP-160伺服压力机传动系统设计分析[J].锻压装备与制造技术,2016,51(1):21-25.

Wang S S, Huang H, Wei F K, et al. Design and analysis of the transmission system for SP-160 servo press[J]. China Metalforming Equipment & Manufacturing Technology, 2016, 51(1): 21-25.

 

[7]  汪宇其,李泽源,李向国,等. 基于驱控一体的伺服压力机控制系统研究[J]. 机电工程,2020,37(4):438-445.

Wang Y Q, Li Z Y, Li X G, et al. Servo press control system based on integrated drive and control technology[J]. Journal of Mechanical & Electrical Engineering, 2020, 37(4): 438-445.

 

[8]  高建波,李琦,王启武,等. 机械压力机伺服化改造的设计与研究[J]. 现代制造工程,2021(6):122-129, 56.

Gao J B, Li Q, Wang Q W, et al. Design and study on servo transformation of mechanical press[J]. Modern Manufacturing Engineering, 2021(6): 122-129,56.

 

[9]  潘龙飞. 曲柄压力机常用曲线的推导与分析[J]. 锻压装备与制造技术,2019,54(2):21-25.

Pan L F. Derivation and analysis of common curves of crank press[J]. China Metalforming Equipment & Manufacturing Technology, 2019, 54(2): 21-25.

 

[10]谭群燕,沈铖,丁明明,等. 基于最优拓扑概念构型的压力机机身精度优化[J]. 锻压技术,2023,48(4):186-192. 

Tan Q Y, Shen C, Ding M M, et al. Precision optimization on press body based on optimal topological conceptual configuration[J]. Forging & Stamping Technology, 2023, 48(4): 186-192.

 

[11]张伟.基于肘杆压力机伺服控制的数控系统设计[J].机械制造与自动化,2012,41(4):193-195.

Zhang W. Design of CNC system based on servo knuckle press[J]. Machine Building & Automation, 2012, 41(4): 193-195.

 

[12]王岩,袁全,赵璨,等. 伺服压力机远程监控系统的研究和应用[J]. 锻压技术,2024,49(2):195-201. 

Wang Y, Yuan Q, Zhao C, et al. Research and application on remote monitoring system for servo press[J]. Forging & Stamping Technology, 2024, 49(2): 195-201.

 

[13]赵英灿.基于ARM的伺服压力机控制系统的研究[J].自动化技术与应用,2013,32(5):73-76. 

Zhao Y C. Research of servo press control system based on ARM [J]. Techniques of Automation and Applications, 2013, 32(5): 73-76.
服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9