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2A14锥筒形件扩挤复合成形设计与生产验证
英文标题:Design and production verification on expansion-extrusion compound forming for 2A14 conical cylindrical parts
作者:宫成 刘浩 张文学 亢涛涛 周文阳 
单位:天津航天长征技术装备有限公司 天津 300462 
关键词:锥筒形件 2A14铝合金 成形载荷 扩挤复合 锻件脱模 
分类号:TG306
出版年,卷(期):页码:2025,50(5):47-56
摘要:

 以2A14大规格铝合金锥筒形壳体锻件为研究对象,针对自由锻产品质量一致性差、周期成本不可控以及模锻成形时锥筒形壳体投影面积大、对设备载荷要求高、模锻后不易出模的难题,使用扩挤复合成形工艺以及复合顶出模具结构设计解决了以上问题,并实现了低载荷成形和无连皮模锻成形。基于DEFORM-3D软件对成形过程的温度场、应变场及成形载荷进行仿真分析,并对模锻件成形过程中的缺陷进行分析及预测,实际产品验证过程中成形载荷明显降低、锻件脱模顺利,扩挤复合成形技术的应用使模锻件充型完整、无折叠缺陷产生。对比不同成形方案发现,扩挤复合成形方案在生产周期、制造成本和锻件质量方面均具有一定优势。

For the 2A14 large-sized aluminum alloy conical cylindrical shell forgings, aiming at the problems of poor quality consistency of free forging products, uncontrollable cycle costs, large projection area of the conical cylindrical shell during die forging, high equipment load requirements and difficulty in demolding after die forging, the above problems were solved by using expanding-extrusion compound forming process and the structural design of composite ejection die, and the the low-load forming and non-skin die forging forming were achieved. Then, based on software DEFORM-3D, the temperature field, strain field and forming load in the forming process were simulated and analyzed, and the defects in the die forging forming process were analyzed and predicted. The results show that in the actual product verification process, the forming load is significantly reduced, and the forgings are demolded smoothly. The application of expanding-extrusion compound forming technology makes the die forgings fully filled and free from folding defects. Comparision of different forming schemes shows that the expansion-extrusion compound forming scheme has certain advantages in production cycle, manufacturing cost and quality of forgings.

基金项目:
作者简介:
作者简介:宫成(1988-),男,硕士,工程师,E-mail:gongcheng0953@163.com
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