网站首页期刊简介编委会过刊目录投稿指南广告合作征订与发行联系我们English
板线材弹簧卡箍自动化成形工艺设计
英文标题:Design of automatic forming process for spring clamp of plate and wire
作者:袁全港1 王占花1 王成1 2  芮延年2 王韦韦3 
单位:1. 苏州经贸职业技术学院 工业互联网学院 江苏 苏州 215009 2. 苏州大学 机电工程学院 江苏 苏州 215006 3. 苏州兆能精密弹簧五金有限公司 江苏 苏州 215009 
关键词:弹簧卡箍 级进模 板线材 自动化生产 冲裁 折弯 
分类号:TG386
出版年,卷(期):页码:2025,50(5):147-154
摘要:

针对板线材弹簧卡箍生产过程中自动化水平低、模具结构复杂等问题,研究了弹簧卡箍的零件特点及成形工艺。设计了弹簧卡箍的冲裁排样和折弯排样工艺,分析了弹簧卡箍成形的工艺特点和成形设备,并采用自动间歇送料保证了送料精度,通过级进模冲裁和数控折弯工艺实现了产品的连续自动生产,结合冲裁切断与多阶段折弯的复合成形工艺确保了折弯精度。在此基础上,设计了包含冲裁机构和折弯机构的复合成形模具结构。生产试验结果表明,该弹簧卡箍复合成形工艺不仅提高了生产效率,还降低了生产成本,在先进性、可行性和实用性方面具有显著优势,为该技术的应用推广奠定了坚实的实践基础。

For the problems of low automation level and complex die structure in the production of spring clamp for plate and wire, the part characteristics and forming processes of spring clamp were studied. The punching and bending layout processes of spring clamp were designed,and the process characteristics and forming equipment of spring clamp were analyzed.The material feeding accuracy was ensured by using automatic intermittent feeding the continuous automatic production of products was achieved by the progressive die punching and CNC bending process, and the bending accuracy was ensured by the composite forming process combining punching and cutting with multi-stage bending. On this basis, a composite forming die structure including punching mechanism and bending mechanism was designed. The production test results show that the composite forming process of spring clamp not only improves the production efficiency, but also reduces the production cost, which demonstrates significant advantages in terms of advancement, feasibility and practicality, laying a solid practical foundation for the application and promotion of this process.

基金项目:
国家高技术研究发展计划(2012AA063506);苏州市重点产业技术创新项目(SGC2021111);苏州经贸职业技术学院校级课题(Y-ZX2208);江苏省职业院校学生创新创业培育计划项目(GX-2024-0595)
作者简介:
作者简介:袁全港(2004-),男,专科生,E-mail:56719123@qq.com;通信作者:王占花(1989-),女,博士,讲师,E-mail:wangzhanhua89@126.com
参考文献:


[1]秦大同, 谢里阳. 现代机械设计手册
[M]. 2版. 北京: 化学工业出版社, 2019.


 

Qin D T, Xie L Y. Modern Handbook of Mechanical Design
[M]. 2nd. Beijing: Chemical Industry Press, 2019.

 


[2]Ostromcka M, Aniszewicz A. Influence of the applied measurement methodology on the results of geometric measurements of the SB4 spring clips
[J]. Problemy Kolejnictwa-Railway Reports, 2021, 65(191): 89-93.

 


[3]李文亮. 单耳无级卡箍全自动生产线关键技术研究与开发
[D]. 天津: 天津科技大学, 2012.

 

Li W L. The Key Technology Research of Single Ear Stepless Card Hoop in the Automatic Production Line
[D]. Tianjin: Tianjin University of Science and Technology, 2012.

 


[4]李修伟. Φ8-Φ18单耳无极卡箍几何尺寸智能检测设备研发
[D]. 天津: 天津科技大学, 2016.

 

Li X W. Research and Development of Intelligent Inspection Device for Dimentions of Single-ear Stepless Clamp in Range of Ф8-Ф18
[D]. Tianjin: Tianjin University of Science and Technology, 2016.

 


[5]李枫, 刘伟, 韦顺超, 等. 航空液压管道卡箍等效刚度及其影响因素研究
[J]. 机械科学与技术, 2017, 36(9): 1472-1476.

 

Li F, Liu W, Wei S C, et al. Research on equivalent stiffness and influence factors of aero-clamps for aircraft hydraulic pipelines
[J]. Mechanical Science and Technology for Aerospace Engineering, 2017, 36(9): 1472-1476.

 


[6]Mao X Y, Sun J Y, Zhou X M, et al. Effect of annealing temperature on surface gradient fine microstructure and wear resistance of low-carbon steel
[J]. Journal of Materials Engineering and Performance, 2020, 29(10): 6952-6959.

 


[7]QJ 2773—1995, 通用卡箍技术条件
[S].

 

QJ 2773—1995, General clamp technical conditions
[S].

 


[8]胡安, 袁全港, 王成, 等. 板线材铍铜弹片复合成形模具设计
[J]. 锻压技术, 2024, 49(5): 205-211.

 

Hu A, Yuan Q G, Wang C, et al. Design on compound forming die for beryllium copper shrapnel of plate and wire
[J]. Forging & Stamping Technology, 2024, 49(5): 205-211.

 


[9]苏达权,黄珍媛,伍宇安,等.汽车吸能盒零件多工位级进模设计
[J].锻压技术,2024,49(1):196-201.

 

Su D Q, Huang Z Y, Wu Y A, et al.Design on multi-station progressive die for automotive energy absorbing boxparts
[J]. Forging & Stamping Technology,2024,49(1):196-201.

 


[10]王可胜,吴大林. 带卡口的盒型零件多工位级进模设计
[J]. 锻压技术,2023,48(1):202-207.

 

Wang K S,Wu D L.Design on multi-position progressive die for box-shaped part with bayonet
[J]. Forging & Stamping Technology,2023,48(1): 202-207.

 


[11]陈琰嗣. 多工位级进模设计与制造
[M]. 北京: 机械工业出版社, 2006.

 

Chen Y S. Design and Manufacturing of Multi-position Progressive Die
[M]. Beijing: China Machine Press, 2006.

 


[12]闫华军, 杨京, 张双杰, 等. 超长多孔板间歇冲裁多工位级进模设计
[J]. 锻压技术, 2024, 49(2): 202-207.

 

Yan H J, Yang J, Zhang S J, et al. Design on multi-station progressive die for intermittent blanking of ultra-long porous plate
[J]. Forging & Stamping Technology, 2024, 49(2): 202-207.

 


[13]袁全港, 胡安, 陈王铭, 等. 一种弹簧卡箍弯折设备
[P]. 中国: CN220611861U, 2024-03-19.

 

Yuan Q G, Hu A, Chen W M, et al. The utility model relates to a spring clamp bending device
[P]. China: CN220611861U, 2024-03-19.

 
服务与反馈:
文章下载】【加入收藏
《锻压技术》编辑部版权所有

中国机械工业联合会主管  中国机械总院集团北京机电研究所有限公司 中国机械工程学会主办
联系地址:北京市海淀区学清路18号 邮编:100083
电话:+86-010-82415085 传真:+86-010-62920652
E-mail: fst@263.net(稿件) dyjsjournal@163.com(广告)
京ICP备07007000号-9