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Title:Numerical simulation of copper continuous extrusion with finite volume method
Authors: LIU Yuan-wen CAO Xue SONG Bao-yun (Department of Material Technology Dalian Jiaotong University Dalian 116028 China) 
Unit:  
KeyWords: copper bus bar  continuous extrusion  extending forming  numerical simulation 
ClassificationCode:TG376
year,vol(issue):pagenumber:2007,32(6):148-152
Abstract:
By simplifying the geometry model of the copper bus bar continuous extrusion process,based on a new metal forming simulation package,MSC.Superforge,the copper bus bar continuous extending forming process was simula- ted,the optimum deforming quantity of copper rod pressed by coin wheel was 25% of copper rod diameter,the tem- perature distribution of billet in the extrusion wheel groove in the copper continuous extrusion process was analyzed, and temperature rising mainly rooted in metal plastic deformation.The results indicate that the pressure on the abut- ment of chamber comes to 528~600 MPa,sometimes,there is puckering circumfluence in the front of the upsetting zone of billet,which is one of the most important reasons leading to product surface quality defects,bigger air bubbles and broken thread when being hard drawn.In order to avoid quality defects caused by metal flowing and improve the useful life of the chamber,the designs of chamber and wheel should be optimized.
Funds:
国家自然科学基金重点资助项目(50635020)
AuthorIntro:
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