Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Study and application of springback evaluation on punching parts with complex surface
Authors: Feng Yang  Lan Fengchong  Ruan Feng 
Unit: South China University of Technology 
KeyWords: complex surface springback reference point  springback evaluation  reverse engineering 
ClassificationCode:TG386
year,vol(issue):pagenumber:2014,39(8):9-13
Abstract:
Directed at the difficulty of springback evaluation of punching parts with complex surfaces and without reference points, an evaluation method was proposed based on simulation computing, reverse engineering technology and reverse loading model. Firstly, springback reference point of stamping parts was determined by simulation and the feasibility was verified by experiments. Secondly, reverse engineering technology was used to reconstruct surface after springback. The reconstructed surface and the original surface were used to establish reverse loading model. According to the elastic deformation characteristics, the correspondence of each node on reconstructed surface and original one was established to obtain the springback value of each node, and the springback evaluation of punching parts with complex surfaces was realized. The examples demonstrate that the method provides an evaluation approach for springback of punching parts with complex surfaces.
Funds:
广州市科技攻关计划项目(2007Z2-D9031)
AuthorIntro:
冯杨(1975-),男,博士,讲师
Reference:


[1]Forcellese A, Fratini L, Gabrielli F, et al. The evaluation of springback in 3D stamping and coining processes [J]. Journal of Materials Processing Technology, 1998,80-81:108-112.
[2]郑超,刘全坤,胡龙飞,等. 基于回弹控制的汽车横梁拉延成形工艺多目标优化研究[J]. 合肥工业大学学报:自然科学版,2008,31(1):89-92.Zheng C, Liu Q K, Hu L F, et al. Study on multi-objective optimization of stamping of the cross member based on springback control[J]. Journal of Hefei University of Technology: Natural science Edition, 2008, 31(1):89-92.
[3]Song J H, Huh H, Kim S H. Stress-based springback reduction of a channel shaped auto-body part with high-strength steel using response surface methodology[J]. Journal of Engineering Materialsand Technology, 2007, 129(3):397-406.
[4]朱东波,马雷,李涤尘, 等. 复杂形状板料冲压件回弹评价指标研究[J]. 机械科学与技术,2000,19(6):953-955.Zhu D B, Ma Lei, Li D C, et al. On springback evaluation for 3-D sheet metal stamping parts[J]. Mechanical Science and Technology, 2000, 19(6):953-955.
[5]Xue P, Yu T X, Chu Edmund. An energy approach for predicting springback of metal sheets after double-curvature forming, Part I: Axisymmetric stamping [J]. International Journal of Mechanical Sciences, 2001,43:1893-1914.
[6]Xue P, Yu T X, Chu Edmund. An energy approach for predicting springback of metal sheets after double-curvature forming, Part II: Unequal double-curvature forming [J]. International Journal of Mechanical Sciences, 2001,43:1915-1924.
[7]Utpal Borah, Shreedhar Venugopal, Nagarajan R, et al. Estimation of springback in double-curvature forming of plates: Experimental evaluation and process modeling [J]. International Journal of Mechanical Sciences, 2008, 50:704-718.
[8]胡志超,李延平,常勇,等. 基于数值模拟的板料冲压成形回弹补偿方法[J]. 锻压技术,2012,37(2):163-166.Hu Z C, Li Y P, Chang Y, et al. Compensation algorithm for springback in sheet metal forming based on numerical simulation [J]. Forging & Stamping Technology, 2012,37 (2): 163-166.
[9]李延平,朱东波,卢秉恒. 基于RP/RT/RE技术的金属板料冲压成型回弹误差补偿系统[J]. 中国机械工程,2005,16(7):636-640.Li Y P, Zhu D B, Lu B H. Compensation system of springback error in sheet metal forming based on RP/RT/RE[J]. China Academic Journal, 2005, 16(7):636-640.
[10]刘强,阮锋,周驰. 三维非规则冲压件的回弹扭转补偿控制[J]. 华南理工大学学报:自然科学版,2009,37(9):93-97.Liu Q, Ruan F, Zhou C. Compensation control of springback torsion for 3D irregular stamping parts[J]. Journal of South China University of Technology:Natural Science Edition, 2009, 37(9): 93-97.
[11]张德海. 板料成形过程回弹的三维检测与评价方法研究[J]. 材料科学与工艺,2012,20(4):128-133,139.Zhang D H. 3D measuring and evaluated method of springback in sheet metal forming[J]. Materials Science & Technology, 2012, 20(4):128-133,139.
[12]Abel D. Santos, Pedro Teixeira. A study on experimental benchmarks and simulation results insheet metal forming[J]. Journal of Materials Processing Technology, 2008, (199):327-336.
[13]Karafillis A P, Boyce M C. Tooling and binder design for sheet metal forming processes compensating springback error [J]. International Journal of Machine Tools Manufacture, 1996, 36(4):503-526.
[14]吴磊,李光耀,曹昭展.基于截面法的冲压回弹特征评价方法[J] .中国机械工程,2009,20(19):2280-2283.Wu L, Li G Y, Cao Z Z. Method for determining parameters of springback based on characteristic sections [J]. China Academic Journal, 2009, 20(19):2280-2283.
[15]聂昕,成艾国,申丹凤,等. 基于汽车梁类件的回弹计算及补偿系统[J]. 机械工程学报,2009,45(7):194-198,203.Nie X, Cheng A G, Shen D F, et al.Springback calculation and compensation system based on rail member panel[J]. Journal of Mechanical Engineering, 2009, 45(7):194-198,203.
[16]龚志辉,钟志华,杨旭静. 汽车外覆盖件回弹评价方法及应用[J] . 汽车工程,2007, 29(4):351-354.Gong Z H, Zhong Z H, Yang X J. The evaluation of springback for autobody and its application[J]. Atuomotive Engineering, 2007, 29(4): 351-354.
[17]Wu L W. Generate tooling mech by FEM virtual forming model for springback compensationin die surface design of sheet metal stamping[J]. SAE Transactions, 1996, 105(55):643-649.
[18]Finn M J, Galbraith P C, Wu L, et al. Use of a coupled explicit-implicit solver for calculating springback in automotive body panels [J]. J.Mater. Pro. Tech., 1995, (50):395-409.
[19]Sun Z Z, Yang Y Y. A study of surface deflection in pressed automobile panels [J]. Journal of Materials Processing Technology, 2006, 180:53-59.
[20]龚志辉. 基于逆向工程技术的汽车覆盖件回弹问题研究[D]. 长沙: 湖南大学, 2007.Gong Z H. The Springback Research of Auto-Body Panels Based on Reverse Engineering[D]. Changsha: Hunan University, 2007.
[21]冯杨. 基于动态补偿因子的复杂型面零件冲压回弹控制研究[D]. 广州: 华南理工大学, 2009.Feng Y. The Research on Springback Control of Complex Curvature Parts Pressing Based on Dynamic Compensation Factors [D]. Guangzhou: South China University of Technology, 2009.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com