Transactions of Materials and Heat Treatment

Title：Analysis on polymer film lubrication in the sheet metal forming

Authors： Deng Ming Zhu Xiang Liu Junyi Lv Lin

Unit： Chongqing University of Technology

KeyWords： film lubrication PTFE high strength steel carrying capacity

ClassificationCode：

year,vol(issue):pagenumber：2015,40(7):103-106

Abstract：

The characteristics of polymer film lubrication were summarized, and the lubricating mechanism of PTFE polymer films was analyzed in three aspects: contact characteristics of polymer film and high strength steel in the sheet forming, contact state and lubrication characteristics of polymer film lubricants and morphological changes of film in sheet metal deep drawing. Furthermore, carrying capacity of film was studied through the friction and wear experiments. The results show that tear appears in the adhesive wear area during lubrication process, and in the non-adhesive wear area，the polymer film covers on the surface of billet all the time and deforms along with the deformation of billet. When polymer film is used as deep drawing lubricant, a large number of debris which attach to the billet for lubrication during the process are produced. When the film thickness increases, both the friction coefficient and the carrying capacity of the film also increase. However, if the film is too thick or too thin, it will lead to big friction and affect forming quality of the parts.

Funds：

重庆市应用开发类资助项目(cstc2013yykfc60004，cstc2014yykfA60002)

邓明（1960-），男，硕士，教授

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