Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Study on closed-die forging technology of forging aluminum alloy wheel
Authors: Ma Zeyun 
Unit: CITIC Dicastal Co.  Ltd. 
KeyWords: Study on closed-die forging technology of forging aluminum alloy wheel Ma Zeyun   CITIC Dicastal Co.  Ltd. Abstract:  The traditional technique of forging aluminum wheels is mostly open-die forging. The mould structure of closed-die forging was designed  and the study on the forming technique of closed-die forging for aluminum alloy wheel was conducted. The analysis on the common defects during forming such as unfilled filling form  folding wheel windows and demoulding deformation was made and then solutions were put forward effectively. Research results show that positioning rotary forging blank with the shape  the radius R of mold in the key location and the structure of demoulding and unloading have a direct influence on the forming process. The closed-die forging process of aluminum wheels is feasible  and it is applied to the mass production of aluminum wheels.    Key words:  forging aluminum wheel  closed-die forging  rotating forging blank  die radius R  structure of demoulding and unloading 
ClassificationCode:TG316
year,vol(issue):pagenumber:2015,40(8):1-4
Abstract:
The traditional technique of forging aluminum wheels is mostly open-die forging. The mould structure of closed-die forging was designed, and the study on the forming technique of closed-die forging for aluminum alloy wheel was conducted. The analysis on the common defects during forming such as unfilled filling form, folding wheel windows and demoulding deformation was made and then solutions were put forward effectively. Research results show that positioning rotary forging blank with the shape, the radius R of mold in the key location and the structure of demoulding and unloading have a direct influence on the forming process. The closed-die forging process of aluminum wheels is feasible, and it is applied to the mass production of aluminum wheels.
Funds:
中信戴卡股份有限公司项目(00213D01)
AuthorIntro:
马泽云(1981- ),男,硕士,工程师
Reference:


[1]郭玉琴,朱新峰,杨艳,等.汽车轻量化材料及制造工艺研究现状[J]. 锻压技术,2015,40(3):1-6.Guo Y Q,Zhu X F,Yang Y,et al. Research state of lightweight material and manufacture processes in automotive industry [J]. Forging & Stamping Technology,2015,40(3):1-6.
[2]李晔,蒋冬梅.新式模锻工艺研究[J].装备制造技术,2013,(7):49-51.Li Y, Jiang D M. Research on new forging technology [J]. Equipment Manufacturing Technology, 2013,(7):49-51.
[3]吴瑶,许晓静,张振强, 等.多向锻造2099铝锂合金挤压材的组织和性能.[J]. 稀有金属, 2014,38(6): 961-966.Wu Y, Xu X J, Zhang Z Q,et al. The structure and properties of multiple forging 2099 Al-Li alloy extrusion materials [J]. Chinese Journal of Rare Metals, 2014,38(6): 961-966.
[4]林钢,林慧国, 赵玉涛. 铝合金加工手册[M].北京:机械工业出版社,2006. Lin G, Lin H G, Zhao Y T. Application Manual of Aluminium Alloy [M]. Beijing:China Machine Press, 2006.
[5]第一机械工业部机械科学研究院材料研究所. 金相图谱[M]北京:机械工业出版社,1964. China Academy of Machinery Science and Technology of the First Machine Industry Ministry. Metalographs of Precious Metals[M]. Beijing:China Machine Press, 1964.
[6]董近卫. 轿车铝合金轮毂锻造成形新工艺技术研究[D].秦皇岛:燕山大学,2007.Dong J W. Study on New Die Forging technology of Car Aluminum Alloy Wheel [D]. Qinhuangdao: Yanshan University, 2007.
[7]刘金昌,王秋妹. 7A04铝合金碗形件的闭式模锻[J].精密成形工程, 2012,4(4):72-74.Liu J C, Wang Q M. Closed die forging of 7A04 aluminum alloy bowl-shaped pieces [J]. Netshape Forming Engineering, 2012,4(4):72-74.
[8]孙念光,杨合. 大型钛合金隔框等温闭式模锻成形工艺优化[J].稀有金属材料与工程,2009, 38(7):1296-1300. Sun N G, Yang H. Optimization on the process of large titanium bulkhead isothermal closed die forging [J].Rare Metal Materials and Engineering, 2009, 38(7):1296-1300.
[9]高鸿翔,张淑红. 基于DEFORM的斜齿轮锻造工艺分析[J].热加工工艺, 2013,42(17):98-100.Gao H X, Zhang S H. Analysis of helical gear forging process based on DEFORM [J]. Hot Working Technology, 2013,42(17):98-100.
[10]林军,康凤,胡传凯, 等.高强铝合金复杂锻件等温可分凹模精密模锻成形工艺研究[J]. 锻压技术,2015,40(5):52-58.Lin J,Kang F,Hu C K,et al. Study on isothermal split-die precision forging process of complicated forging of high strength aluminum alloy [J]. Forging & Stamping Technology,2015,40(5):52-58.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com