Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Establishment of sheet forming limit diagram based on elliptical warm hydrobulging test
Authors: Cai Gaoshen  Lu Jianjiang  Zhou XiaoJun  Lang Lihui 
Unit: JIE Holding Group Co.  Ltd.  Zhejiang University Beihang University 
KeyWords: warm hydrobulging test  forming limit diagram  warm/hot hydroforming  forming formability 
ClassificationCode:TG389
year,vol(issue):pagenumber:2016,41(5):29-32
Abstract:
For the elliptic bulging dies with the long axis diameter Φ100 mm and the short axis diameter of Φ100, Φ90, Φ80, Φ60 and Φ40 mm respectively, the warm/hot sheet hydrobulging tests for aluminum alloy sheets were carried out at the different temperatures 300, 210, 150 ℃, and RT (room temperature) as well as the different pressure rates 0.0045 and 0.045 MPa·s-1. Then bulging samples and basic experimental data were obtained. Furthermore, forming limit curves (FLCS) and forming limit diagrams (FLDS) in tensile stress deformation zone were plotted by applying the calculation formula of ultimate strain to calculate and dispose the above experimental data. Combined with the basic experimental data obtained by uniaxial tensile test under the equivalent condition, a complete sheet metal forming limit diagram (FLD) for aluminium alloy was established.
 
Funds:
国家重大基础研究项目(613152-06)
AuthorIntro:
蔡高参(1985-),男,博士,工程师
Reference:


[1]Lang L H, Cai G S, Liu K N, et al. Investigation on the effect of through thickness normal stress on forming limit at elevated temperature by using modified M-K model [J]. International Journal of Material Forming, 2015, 8(2): 211-228.
[2]Cai G S, Lang L H, Liu K N, et al. Research on the effect of flow stress calculation on aluminum alloy sheet deformation behavior based on warm bulging test [J]. Metals and Materials International, 2015, 21(2): 365-373.
[3]吴继超, 张艳秋, 赵亚楠, 等. 铝合金旋转盘锻件等温精密成形工艺研究[J]. 锻压技术,2014,39(1):14-20.Wu J C, Zhang Y Q, Zhao Y N, et al. Study on isothermal precision forming process of aluminium alloy rotating disk [J]. Forging & Stamping Technology, 2014, 39(1): 14-20.
[4]Lang L H L, Kangning L, Cai G, et al. A critical review on special forming processes and associated research for lightweight components based on sheet and tube materials [J]. Manufacturing Review, 2014, 1 (9): 1-20.
[5]Lang L, Liu B, Li T, et al. Experimental investigation on hydromechanical deep drawing of aluminum alloy with heated media [J]. Steel Research International, 2012, 83(3): 230-237.
[6]Liu B, Lang L, Zeng Y, et al. Forming characteristic of sheet hydroforming under the influence of through-thickness normal stress [J]. Journal of Materials Processing Technology, 2012, 212(9): 1875-1884.
[7]蔡高参, 周晓军, 郎利辉, 等. 铝合金板材热塑性变形行为研究[J]. 材料科学与工艺, 2015, 23(5): 6-11.Cai G S, Zhou X J, Lang L H, et al. Investigation on thermoplastic deformation behavior of aluminum alloy sheet[J]. Materials Science and Technology, 2015, 23(5): 6-11.
[8]蔡高参. 铝合金板材充液热成形性能及关键技术研究[D]. 北京:北京航空航天大学,2014.Cai G S. Research on Forming Formability and Key Technologies of Warm Sheet Hydroforming of Aluminum Alloy [D]. Beijing: Beihang University, 2014.
[9]刘振勇, 李亚光, 李大永. 5754-H111铝合金板材成形极限实验及数值模拟[J]. 锻压技术, 2014, 39(1): 35-40.Liu Z Y, Li Y G, Li D Y. Forming limit experiment and numerical simulation of 5754-H111 aluminum alloy sheet [J]. Forging & Stamping Technology, 2014, 39(1): 35-40.
[10]Lang L, Du P, Liu B, et al. Pressure rate controlled unified constitutive equations based on microstructure evolution for warm hydroforming [J]. Journal of Alloys and Compounds, 2013, 574: 41-48.
[11]Liu K N, Lang L H, Cai G S, et al. A novel approach to determine plastic hardening curves of AA7075 sheet utilizing hydraulic bulging test at elevated temperature [J]. International Journal of Mechanical Sciences, 2015, 100: 328-338.
[12]牛超, 臧顺来. 数字图像相关法在薄板成形极限测定中的应用[J]. 机械工程学报, 2014, 21(6): 75-80.Niu C, Zang S L. Digital image correlation in determination of forming limit diagrams for sheet metal [J]. Journal of Mechanical Engineering, 2014, 21(6): 75-80.
[13]Fatemi A, Dariani B M. Forming limit prediction of anisotropic material subjected to normal and through thickness shear stresses using a modified M-K model [J]. International Journal of Advanced Manufacturing Technology, 2015, 80: 1497-1509.
[14]GB/T 15825.8—2008,金属薄板成形性能与试验方法 第8部分:成形极限图(FLD)测定指南[S].GB/T 15825.8—2008, Sheet metal formability and test methods Part 8: Guidelines for the determination of forming-limit diagrams[S].
[15]刘宝胜. 板材充液热成形机理及关键技术研究[D]. 北京: 北京航空航天大学,2012.Liu B S. Research on Forming Mechanism and Key Technologies of Warm Sheet Hydroforming[D]. Beijing: Beihang University, 2012.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com