Transactions of Materials and Heat Treatment

Title：Influence of fillet structure on the hydroformability of new metal bridge plug seal

Authors： Chen Dayong Xu Yong Zhang Shihong Chen Yan Ma Zhen Shang Xiaofeng

Unit： Chinese Academy of Sciences Shenyang Aerospace University

KeyWords： bridge plug metal seal fillet radius equivalent plastic strain hydroformability

ClassificationCode：TG394

year,vol(issue):pagenumber：2017,42(3):123-129

Abstract：

The hydroforming process of a new type metal bridge plug seal was studied, and the influences of fillet radius on the hydroformability of metal seal were researched. Then, for the part shape and thickness of middle arc segment, by combining FEM (software MSC.Marc) with actual hydroforming experiments, a reasonable fillet radius was obtained after analyzing the influences of different fillet radii on equivalent plastic strain and hydraulic forming force. FEM results
show that its equivalent plastic strain distributes more uniformly, its numerical value is gradually reduced and hydraulic forming force increases gradually with the increase of fillet radius. The simulation and experiment results are consistent, and the seal effect is the best for metal seal when the fillet radius is 2.5 mm, and the dimensions of part at the fillet positions meet the requirements without crack. Therefore, it is a feasible and efficient process to form the metal bridge plug seal parts.

Funds：

国家自然科学基金资助项目（51304186）;中国博士后科学基金（2016M590454）

陈大勇（1987-），男，博士研究生徐勇（1983-），男，博士，副研究员

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