Transactions of Materials and Heat Treatment

Title：Forging technology of aluminum alloy 4032 faceplate

Authors： Chen Man Wang Yun Xu Zhenying Zhang Tailiang Zhang Koubao

Unit： Jiangsu University Jiangsu Winner Machinery Co. Ltd.

KeyWords： aluminum alloy 4032 faceplate warm forging crack damage value numerical analysis

ClassificationCode：TG319

year,vol(issue):pagenumber：2017,42(7):13-18

Abstract：

For the crack phenomenon of the scroll compressor faceplate internal wall during the warm forging process, the previous forming process was simulated. Then, the cracking mechanism in final forging was studied, and the damage value reached up to 1.28. In order to overcome the problem of cracking in the internal wall of faceplate, it was put forward to change the blank shape to improve the rationality of metal flow based on the previous process, and the material was filled well and in uniform deformation. Furthermore, through comparative analysis of the forming process of blank with different shapes, the optimal blank shape was given by increasing the depth of pre-forging notch, applying a stepped recess and changing ladder shape into arc shape based on the outer wall cross-sectional shape. After improving the scheme of warm forging for faceplate, the damage value at crack is reduced significantly to 0.732, and the crack disappeares. Thus, every indicator fits for the technical requirements, and the pass rate of scroll compressor faceplate is about 100%.

Funds：

国家自然科学基金资助项目（51575245）；江苏省科技成果转化专项资金资助项目(SBA2014030056)；“青蓝工程”学术带头人资助项目(苏教师(2014)23号)

作者简介：陈满 (1990-)，男，硕士研究生，E-mail：1255858946@qq.com；通讯作者：王匀（1975-），男，博士，教授，E-mail：wangyun@ujs.edu.cn

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