Transactions of Materials and Heat Treatment

Title：Numerical simulation of whole process for multi-station progressive die of complex automotive structure parts

Authors： Zhou Min Xiong Hegen Li Gui Wang Wensheng Chen Zhiping

Unit： Wuhan University of Science and Technology Guangdong Kelon Mould Co. Ltd.

KeyWords： finite element inverse algorithm multi-station progressive die stamping whole process numerical simulation trimming line optimization

ClassificationCode：TG382

year,vol(issue):pagenumber：2017,42(12):31-35

Abstract：

For a complex automotive structure parts, one-step method and multi-step method of the finite element inverse algorithm were adopted respectively to expand the part and obtain the initial blank outline, and the whole stamping process of the part was simulated by Autoform software. Then, possible forming defects, such as cracking, wrinkle,springback and others, were predicted by the numerical simulation, and the forming process project was modified. Then, for the contour error in simulation results, the trimming line was optimized by trial-and-error method, and the final forming process of the part was determined. Thus, the practical stamping results prove the feasibility of this method.

Funds：

国家自然科学基金资助项目(51505348)；2017年度容桂科技计划项目(容桂经发（2017）27号-8)

作者简介：周敏（1992-），女，硕士研究生 E-mail：Zhou_Min0516@126.com 通讯作者：李贵（1983-），男，博士，讲师 E-mail：leegui2030@wust.edu.cn

Reference：

［1］王春香.微电机盖板多工位级进模设计[J].四川理工学院学报:自然科学版,2015,28(2):37-44.

Wang C X. The design of multi-station progressive die of micro-motor cover[J]. Journal of Sichuan University of Science & Engineering: Natural Science Edition, 2015, 28(2):37-44.

［2］Moghaddam M J, Farsi M A, Anoushe M. Development of a new method to automatic nesting and piloting system design for progressive die[J]. International Journal of Advanced Manufacturing Technology, 2015, 77(9-12):1557-1569.

［3］郝洪艳.基于Autoform的汽车覆盖件拉深成形数值模拟研究[J].模具工业,2009,35 (1):41-45.

Hao HY. Autoform-based numerical simulation on the drawing of automobile panel[J]. Mould Industry, 2009, 35(1):41-45.

［4］Song A P, Wu W W, Zhang J. A reconfigurable stamping die and its stamping process[J]. Journal of Shanghai Jiao Tong University, 2010, 15(3):313-318.

［5］肖良红,罗慧娜,向俊仲.基于AutoForm轿车行李箱内板成形工艺优化[J].锻压技术, 2014,39(6):60-64.

Xiao L H, Luo H N, Xiang J Z. Forming process optimization for inner panel of car trunk lid based on AutoForm[J]. Forming & Stamping Technology, 2014, 39(6):60-64.

［6］祁倩, 何敏红, 王树勋. 多工位级进模减少弯曲回弹的研究[J]. 锻压技术, 2015, 40(3):89-93.

Qi Q, He M H, Wang S X. Research on reduction in bending springback of multi-position progressive die [J]. Forging & Stamping Technology, 2015, 40(3)：89-93.

［7］聂昕,成艾国,申丹凤.汽车结构件级进模的料带优化设计[J].中国机械工程,2010,22(6):723- 727.

Nie X，Cheng A G，Shen D F. Optimization design of blank sheet in body panel progressive stamping[J]. China Mechanical Engineering, 2010,22(6):723-727.

［8］Sheng Z Q, Taylor R, Strazzanti M. FEM-based progressive drawing process design[J]. International Journal of Advanced Manufacturing Technology, 2008, 36(3-4):226-236.

［9］黄娟, 肖铁忠, 赵鹏展,等. 汽车前隔板拉延工艺的数值模拟优化[J]. 锻压技术, 2015,40(10):138-141.

Huang J, Xiao T Z, Zhao P Z, et.al. Optimization on numerical simulation of drawing process for automobile dash board[J]. Forging & Stamping Technology, 2015, 40(10):138-141.

［10］夏琴香,魏光明,叶福源,等.多工位级进冲压全工序数值模拟关键技术研究[J].华南理工大学学报：自然科学版, 2012,40(7):63-66.

Xia Q X, Wei G M, Ye F Y, et al. Numerical simulation study on the whole process of multi-station progressive die[J]. Journal of South China University of Technology: Natural Science Edition,2012,40(7):63-66.

［11］陈志平,王霆,夏琴香,等.某车门导轨多工位级进冲压成形数值模拟分析[J].锻压技术,2014,39(7):35-39.

Chen Z P, Wang T, Xia Q S, et al. Numerical simulation and analysis of multi-position progressive stamping for car door rail[J]. Forging & Stamping Technology, 2014, 39(7):35-39.

［12］白建雄,陈先朝,肖小亭,等.304不锈钢壳级进模变薄拉深工艺及数值模拟[J].锻压技术, 2015,40(1)：33-38.

Bai J X, Chen X C, Xiao X T, et al. Ironing process and numerical simulation of progressive die for stainless steel 304 shell[J]. Forming & Stamping Technology, 2015,40(1):33-38.

［13］黄昭明,王利,刘小飞,等.基于Autoform多工位连续冲压成形数值模拟[J].合肥工业大学学报, 2015, 38(2):157-160.

Huang Z M, Wang L, Liu X F, et al. Numerical simulation of multi-position progressive stamping based on Autoform software[J]. Journal of Hefei University of Technology, 2015,38(2):157.

Service：

【This site has not yet opened Download Service】【Add Favorite】