Transactions of Materials and Heat Treatment

Title：Cost statistics method and system development of automotive stamping dies

Authors： Li Gui Liang Zhongkai Yang Peng Long Xiaoyu Mao Zhenhua

Unit： Wuhan University of Science and Technology Digidie Stamping Technology (Wuhan) Co. Ltd.

KeyWords： stamping dies cost statistics automatic recognition second development NX

ClassificationCode：TG386

year,vol(issue):pagenumber：2017,42(12):157-162

Abstract：

Through the systematic analysis of the cost composition for stamping die, the cost statistical models for each stage of die design and manufacturing were studied, and a comprehensive statistical model was proposed based on die design cost, material cost, manufacturing cost, assembly cost and try-outing cost. Then, the cost statistic system was second developed by software NX. Furthermore, the input parameters of cost statistic were obtained by automatically recognizing the die features to match the unit price in the database, and the corresponding costs were automatically calculated to output cost statistics in detail by Excel form. Finally, the accuracy of the statistical model and the reliability of the system were verified by an example of die cost statistic. The results show that the cost statistics system can obtain more accurate cost and high statistical efficiency, which can provide data support for the scientific decision-making of automobile die enterprises.

Funds：

武汉科技大学冶金装备及其控制教育部重点实验室开放基金资助项目(2015B08)

作者简介：李贵(1983-), 男, 博士, 讲师 E-mail：leegui2030@wust.edu.cn

Reference：

［1］图仕捷, 胡家亮. 模具成本计算:挑战、发展与未来[J]. 制造技术与机床, 2009, 31(7):4-7.

Tu S J, Hu J L. Cost calculation of dies and molds: Challenges, developments and future trends[J]. Machinery Design & Manufacture, 2009, 31(7):4-7.

［2］贾黎明, 刘志峰, 李富平. 冲压模具报价系统开发与研究[J]. 机械设计与制造, 2008, (11):212-213.

Jia L M, Liu Z F, Li F P. The discussion and development about the system of the estimating price of stamping mold [J]. Machinery Design & Manufacture, 2008, (11):212-213.

［3］龚志辉, 刘磊, 钟剑,等. 汽车覆盖件拉延模具结构强度计算方法[J]. 锻压技术, 2016, 41(10):118-121.

Gong Z H, Liu L, Zhong J, et al. Calculation method of structural strength for automobile panel drawing die[J]. Forging & Stamping Technology, 2016, 41(10):118-121.

［4］赵崇焱, 郑玉婴. 基于CAE提升车身钣金件材料利用率的案例[J]. 锻压技术, 2017, 42(3):52-56.

Zhao C Y,Zheng Y Y. A case on improving material utilization of automotive body metal panels based on CAE [J]. Forging & Stamping Technology, 2017, 42(3):52-56.

［5］苏莉, 李平, 彭保中. 铸造新产品开发过程中的成本控制[J]. 铸造技术, 2015, (8):2101-2103.

Su L, Li P, Peng B Z. Cost control during development of new casting products [J]. Foundry Technology, 2015, (8):2101-2103.

［6］谢少芳, 卢晓春, 阮锋. 基于特征提取法塑料模具成本评价系统的建立[J]. 机床与液压, 2010, 38(15):106-108.

Xie S F, Lu X C, Ruan F. Evaluation system for the cost of plastic mold based on feature extraction method [J]. Machine Tool & Hydraulics, 2010, 38(15):106-108.

［7］Tang D, Eversheim W. Qualitative and quantitative cost analysis for sheet metal stamping[J]. International Journal of Computer Integrated Manufacturing, 2004, 17(5):394-412.

［8］Ficko M, Drstvenek aI, Brezocˇnik M, et al. Prediction of total manufacturing costs for stamping tool on the basis of CAD-model of finished product[J]. Journal of Materials Processing Technology, 2005, (S164-165):1327-1335.

［9］刘崇欣. 基于模糊粗糙集的模具成本预测方法[J]. 计算机集成制造系统, 2012, 18(10):2297-2302.

Liu C X. Application for die cost prediction method based on fuzzy rough set [J]. Computer Integrated Manufacturing Systems, 2012, 18(10):2297-2302.

［10］李文华, 刘大成, 曹晖,等. 模具快速报价系统及客户评价研究[J]. 制造技术与机床, 2010, (7):21-26.

Li W H, Liu D C, Cao H, et al. Study on the mold rapid quoting system and customer evaluation [J]. Manufacturing Technology & Machine Tool, 2010, (7):21- 26.

［11］罗志清, 王润孝, 骞爱荣. 模具产品制造成本与生产周期估计模型研究[J]. 计算机集成制造系统, 2005, 11(12):1659-1662.

Luo Z Q, Wang R X, Qian A R. Research on estimation model of die manufacturing cost & production cycle[J]. Computer Integrated Manufacturing Systems, 2005, 11(12):1659-1662.

［12］柯旭贵, 汪云祥. 基于作业成本法的模具成本核算[J]. 锻压技术, 2007, 32(3):77-80.

Ke X G, Wang Y X. Mould cost accounting based on activity-based costing[J]. Forging & Stamping Technology, 2007, 32(3):77-80.

［13］蔺威, 朱玉明, 刘继红. 基于前馈神经网络的汽车覆盖件模具报价系统[J]. 计算机集成制造系统, 2009, 15(11):2280-2287.

Lin W, Zhu Y M, Liu J H. Auto panel die quotaion system based on back propagation neural network [J]. Computer Integrated Manufacturing Systems, 2009, 15(11):2280-2287.

［14］张祥林, 宋亚鹏, 黄绍祚. 模架企业定制化制造业务管理系统研究[J]. 锻压技术, 2007, 32(4):109-113.

Zhang X L, Song Y P, Huang S Z. Research on made-to-order management system for mould base production enterprise [J]. Forging & Stamping Technology, 2007, 32(4):109-113.

Service：

【This site has not yet opened Download Service】【Add Favorite】