Transactions of Materials and Heat Treatment

Title：Design of cold extrusion process for straight spur gear of camion

Authors： Zhang Xiaoxu Du Zixue

Unit： Chongqing College of Electronic Engineering Chongqing Jiaotong University

KeyWords： straight spur gear cold extrusion external gear internal spline forming load

ClassificationCode：TG376

year,vol(issue):pagenumber：2018,43(4):83-88

Abstract：

For the problems of poor forming quality and high forming load in the cold extrusion process of external gear and internal spline for straight spur gear of camion, three kinds of cold extrusion schemes were put forward by two-step forming, time-sharing forming and synchronous forming. Then, the three kinds of forming process schemes were simulated by the finite element analysis software, and the forming quality and forming load were used as the basis for analysis and comparison. The numerical simulation results show that the straight spur gear can be extruded to form the external gear and internal spline by one-step forming, and the synchronous forming increases the back pressure to improve the radial filling capacity of external gear and internal spline and avoid some defects of collapse on the tooth top of external gear and external expansion of internal spline. Meanwhile, the allowance of subsequent machining is reduced, and the production efficiency and material utilization ratio are improved by the synchronous forming. Therefore, the synchronous forming is suitable for the cold extrusion of external gear and internal spline for straight spur gear.

Funds：

国家科技支撑计划项目（2013BAG06B01）

张晓旭（1982-），女，硕士，讲师；E-mail：775837114@qq.com

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