Transactions of Materials and Heat Treatment

Title：Development of forging process parameters monitoring system for free forging hydraulic press

Authors： Su Tieming Zhang Jianye

Unit： Lanzhou Lanshi Heavy Industry Co. Ltd.

KeyWords： forging hydraulic press forging process data acquisition Modbus TCP monitoring management

ClassificationCode：TG248

year,vol(issue):pagenumber：2019,44(1):123-127

Abstract：

Forging is the basic component of equipment manufacturing industry, and its forming quality directly affects the service performance and life of parts. Based on this, a monitoring system of process parameters was developed by means of sensor equipment to monitor technological parameters during forming process of free forgings in realtime, and the relevant process adjustment was realized. Then, the structure of system network communication and the development method of software were mainly introduced. Furthermore, this system transmits the production process parameters during forging by Modbus TCP protocol gateway to provide technical support for technologists to analyze the influence of deformation speed, forming temperature and forming force on the forging quality and also provides theoretical basis for corresponding process improvement. Thus, this system displayes the parameters of temperature, pressure, displacement, deformation and deformation force during forging production process in real time and dynamically, and realizes the functions of storage, retrieving and exporting historical data through Oracle database. Finally, this system can be widely promoted in the forging production line.

Funds：

苏铁明（1963-），男，大专，高级工程师，E-mail：13893611401@163.com

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