Transactions of Materials and Heat Treatment

Title：Reliability technology of precision forging for aeroengine blade

Authors： Wu Hanjiang1 Zhang Fengshou1 Yan Genpeng2

Unit： 1. School of Mechanical Engineering Henan University of Science and Technology Luoyang 471003 China 2.CITIC Heavy Industries Co. Ltd. Luoyang 471039 China

KeyWords： aeroengine blade precision forging reliability surface integrity forming law microstructure

ClassificationCode：X263.5

year,vol(issue):pagenumber：2019,44(5):1-5

Abstract：

By analyzing the characteristics of aeroengine blades and the causes of aviation accidents, the significance of the research on reliability manufacturing technology of aeroengine blade precision forging was discussed, and the development history of blade production, the new and old process methods and the characteristics of blade precision forging were also introduced. Then, the typical technological parameters of blade precision forging process were briefly described, and the research status of blade precision forging forming law, microstructure evolution and blade surface integrity in domestic and overseas was summarized. Furthermore, the main research methods and the commonly used measurement methods of surface integrity characteristic parameters were summarized. In addition, some feasible suggestions were put forward for the experimental study of blade forging production, and the development of new blade manufacturing technology was introduced. Based on the comprehensive analysis of the abovementioned research situation of reliability technology for blade precision forging, the future research direction of reliability technology for blade precision forging was forecasted. Finally, the suggestions for the study object on surface integrity of blade precision forging were put forward.

Funds：

国家自然科学基金资助项目（51475146,51475366）

作者简介：吴捍疆（1992-），男，硕士研究生 Email：764649866@qq.com 通讯作者：张丰收（1972-），男，博士，教授，硕士生导师 Email：fengshouzhang@163.com

Reference：

［1］邓华红.叶片精锻成形过程的热力耦合数值模拟
［D］.沈阳:沈阳理工大学,2007.

Deng H H. The Coupled Thermomechanical Simulation on Precision Forging Process of Blade
［D］.Shenyang: Shenyang Ligong University,2007.

［2］曾波.某航空发动机涡轮叶片动态可靠性建模与分析
［D］.成都:电子科技大学,2013.

Zeng B. Dynamic Reliability Modeling and Analysis of an Aeroenging Turbine Blade
［D］. Chengdu: University of Electronic Science and Technology of China,2013.

［3］王鹏.基于数值模拟的叶片精锻过程优化设计
［D］.西安:西北工业大学,2005.

Wang P. Optimal Design of Precision Forging Process of Blade Based on Numerical Simulation
［D］. Xi′an: Northwestern Polytechnical University,2005.

［4］万晶晶.高温合金叶片精锻成形过程中微观组织的数值模拟
［D］.沈阳:沈阳理工大学,2008.

Wan J J. Numerical Simulation of Microstructure Evolution during Superalloy Blade Forging
［D］.Shenyang: Shenyang Ligong University,2008.

［5］刘君.叶片精锻变形-传热-组织演变耦合的三维有限元分析
［D］.西安:西北工业大学,2004.

Lun J.3D FEM Coupled Analysis of Deformationheat Transfermicrostructure Evolution for Precision Forging Process of Blade
［D］.Xi′an: Northwestern Polytechnical University,2004.

［6］李晔.TC6本构关系及叶片微观组织模拟研究
［D］.沈阳:沈阳理工大学,2010.

Li H. Research on Constitutive Equations for TC6 and Microstructure Simulation of Blade
［D］. Shenyang: Shenyang Ligong University,2010.

［7］Yanagisawa Y, Kishi Y, Sasaki K. Analysis of residual stresses during heat treatment of large forged shafts considering transformation plasticity and creep deformation
［J］.Strength of Materials,2017,49(2):239-249.

［8］Mamedov A,Ozturk H,Makas T.Investigation of mechanical and microstructural properties of Ti6Al4V alloy depending on hot forging process parameters
［J］. Procedia Engineering, 2017,207(5):2155-2160.

［9］Chen F,Ren F,Chen J,et al.Microstructural modeling and numerical simulation of multiphysical fields for martensitic stainless steel during hot forging process of turbine blade
［J］.Int.J.Adv.Manuf.Technol.,2016,82(1-4):85-98.

［10］刘郁丽.叶片精锻成形规律的三维有限元分析
［D］.西安:西北工业大学,2001.

Liu Y L.3D FEM Analysis of Forming Laws in Precision Forging Process of Blade
［D］.Xi′an: Northwestern Polytechnical University,2001.

［11］蔡旺.叶片精锻过程三维热力耦合有限元模拟
［D］.西安:西北工业大学,2002.

Cai W.3D Coupled Thermomechanical FEM Simulation in Precision Forging Process of Blade
［D］.Xi′an:Northwestern Polytechnical University,2002.

［12］顾亚萍.基于热力耦合模拟的带阻尼台叶片精锻成形规律研究
［D］.西安:西北工业大学,2006.

Gu Y P.The Research on Precision Forging Laws of the Blade with a Damper Platform Based on the Coupled Thermomechanical Simulation
［D］. Xi′an: Northwestern Polytechnical University,2006.

［13］闵慧娜.钛合金二级叶片精锻过程数值模拟研究
［D］.沈阳:沈阳理工大学,2009.

Min H N.Numerical Simulation on Precision Forging Process of TA11 Alloysecondclassblade
［D］.Shenyang:Shenyang Ligong University,2009.

［14］阚盈.基于热力耦合模拟的钛合金叶片精锻成形规律研究
［D］.沈阳:沈阳理工大学,2009.

Kan Y.Research on Regularity of Precision Forging of Titanium Alloy Blade Based on Coupled Thermomechanical Simulation
［D］.Shenyang:Shenyang Ligong University,2009.

［15］于广义.TA11二级叶片精锻成形过程微观组织的数值模拟
［D］.沈阳:沈阳理工大学,2011.

Yu G Y.Numerical Simulation of Microstructure in TA11 Twostage Blade Precision Forging
［D］. Shenyang: Shenyang Ligong University,2011.

［16］曹娜.GH4169四级转子叶片精锻成形规律数值模拟
［D］.沈阳:沈阳理工大学,2012.

Cao N.Laws of Precision Forming Numerical Simulation for GH4169 Level Four Rotor Blade
［D］.Shenyang: Shenyang Ligong University,2012.

［17］刘敏.GH4169合金叶片精密成形过程组织预测
［D］.沈阳:沈阳理工大学,2014.

Liu M.The Microstructure Prediction for the Precise Forming Process of GH4169 Alloy Blade
［D］.Shenyang:Shenyang Ligong University,2014.

［18］李立安.TC4钛合金静子叶片锻造及成形过程仿真
［D］.沈阳:沈阳理工大学,2013.

Li L A.TC4 Titanium Alloy Stator Blade Forging and Forming Process Simulation
［D］.Shenyang:Shenyang Ligong University, 2013.

［19］王晓良.基于微观组织预测的TC4叶片精锻过程数值模拟
［D］.沈阳:沈阳理工大学,2015.

Wang X L.Simulation of Precise Forging of TC4 Blades Based on the Microstructure Prediction
［D］.Shenyang:Shenyang Ligong University,2015.

［20］杨铮鑫.带阻尼台叶片锻造过程有限元数值模拟
［D］.沈阳:沈阳理工大学,2008.

Yang Z X.The Numerical Simulation of Precision Forging Process of the Blade with a Damper Platform
［D］.Shenyang: Shenyang Ligong University,2008.

［21］党淼.TA11本构关系及叶片微观组织模拟研究
［D］.沈阳:沈阳理工大学,2010.

Dang M.Research on Constitutive Equations of TA11 and Microstructure Simulation of Blade
［D］.Shenyang: Shenyang Ligong University,2010.

［22］王中原.TC11一级整流叶片精锻成形规律研究
［D］.沈阳:沈阳理工大学,2012.

Wang Z Y. Reseach on the Forming Laws of 1ststage Stator Blade of TC11 Titanium Alloy in Precision Forging Process
［D］.Shenyang: Shenyang Ligong University,2012.

［23］徐培培.转子叶片精锻过程热力耦合及动态再结晶数值模拟
［D］.沈阳:沈阳理工大学,2013.

Xu P P.Thermalmechanical Coupled and Dynamic Recrystallization Numerical Simulation for Rotor Blade Precision Forging Process
［D］.Shenyang: Shenyang Ligong University,2013.

［24］Zou S K,Wu J F,Zhang Y K,et al.Surface integrity and fatigue lives of Ti17 compressor blades subjected to laser shock peening with square spots
［J］. Surface & Coatings Technology, 2018, 34 (7):398-406.

［25］Lin X,Wu D,Shan X,et al.Flexible CNC polishing process and surface integrity of blades
［J］.Journal of Mechanical Science & Technology,2018,32(6):2735-2746.

［26］Huai W,Tang H,Shi Y,et al.Prediction of surface roughness ratio of polishing blade of abrasive cloth wheel and optimization of processing parameters
［J］.Int. J. Adv. Manuf. Technol., 2016, 90(1-4):1-10.

［27］刘玉会.高速冷滚打成形表面完整性研究
［D］.洛阳:河南科技大学,2017.

Liu Y H.Study on Surface Integrity of High Speed Cold Rollbeating Forming
［D］.Luoyang: Henan University of Science and Technology,2017.

［28］王欣,杨清,宋颖刚,等.TC17钛合金叶片制造过程的表面完整性研究
［J］.钛工业进展,2017,34(6):42-46.

Wang X,Yang Q,Song Y G,et al. Surface integrity research of TC17 titanium alloy blade in manufacturing process
［J］.Titanium Industry Progress,2017,34(6):42-46.

［29］马爽,李勋,崔伟,等.GH4169叶片悬臂插磨表面完整性及参数优化研究
［J］.航空制造技术,2016,(18):102-108.

Ma S, Li X, Cui W,et al. Study on surface integrity and parameter optimization of GH4169 machined by cantilever plunge grinding
［J］.Aeronautical Manufacturing Technology, 2016, (18):102-108.

［30］叶潇潇.航发钛合金叶片数控砂带磨削表面完整性研究
［D］.重庆:重庆大学,2013.

Ye X X.Study on the Surface Integrity of Titanium Blade Processed by CNC Abrasive Belt Grinding
［D］.Chongqing: Chongqing University,2013.

［31］王以华.锻模设计技术及实例
［M］.北京:机械工业出版社,2009.

Wang Y H. Forging Die Design Technology and Example
［M］. Beijing: China Machine Press,2009.

Service：

【This site has not yet opened Download Service】【Add Favorite】