Transactions of Materials and Heat Treatment

Title：Energy-saving optimization method of stamping

Authors： Wang Qingyang Gao Mengdi Li Lei Liu Conghu

Unit： Suzhou University Hefei University of Technology Shanghai Jiao Tong University

KeyWords： stamping forming equipment process energy consumption energy-saving optimization energy-saving control

ClassificationCode：TG386；TH122

year,vol(issue):pagenumber：2019,44(6):134-144

Abstract：

Based on the energy consumption characteristics of stamping process, the stamping energy consumption model was established, and the forming energy consumption of stamping product were quantified and analyzed. Based on the above stamping energy consumption model, the multi-objective energy-saving optimization method of stamping was proposed which met product quality requirement. And the energy consumption in the stamping process was reduced from the perspective of process optimization. For the problems of the output power of drive unit without matching the required power during the working process of the forming equipment and the high energy consumption and the low efficiency of the equipment caused by waiting for unloading for a long time, the energy-saving control method of energy maching for forming equipment was proposed, and the proposed energy-saving optimization of stamping process and the energy-saving control method of forming equipment were applied to the stamping production line. The results show that the energy consumption reduces by 37% in a given stamping process, and the energy saving potential is significant.

Funds：

安徽省教育厅自然科学研究项目(KJ2018A0451，KJ2017A438)；宿州市科技攻关计划项目(SZ2017GG28)；宿州学院教授(博士)科研启动基金项目(2017jb03)；教育部人文社会科学研究项目(17YJC630082)；国家博士后基金(2017M611574)

王庆阳（1987-），男，硕士，助教 E-mail：qingy_wang@163.com 通讯作者：高梦迪(1991-)，女，博士，讲师 E-mail：mengdgao@163.com

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