Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Optimization on process parameters of laser cladding remanufacturing for roller
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG174
year,vol(issue):pagenumber:2019,44(8):80-85
Abstract:

 In order to prolong the service life of roller in rolling mills, taking the laser cladding power, scanning speed and powder feeding speed as the optimization parameters and the interfusion dilution rate, hardness and wear rate as the evaluation indexes, the process parameters of laser cladding and remanufacturing repair of roller were optimized by the grey relational analysis method. Then, the quality of cladding layer was tested by the orthogonal test with L9(33) orthogonal table, and the optimum process parameters of laser cladding with scanning speed of 100 mm s-1, powder feeding speed of 42 g·min-1 and laser cladding power of 1.7 kW were obtained by the grey relational analysis aimed to the quality of laser cladding layer. By comparing with the interfusion dilution rate, hardness and wear rate of laser cladding layer before and after optimization of process parameters, the results show that the dilution rate of laser cladding layer is reduced by 10.07%, the hardness is increased by 13.45%, and the wear rate is reduced by 38.46%. 

 
Funds:
江苏省职业教育教学改革研究课题(ZYB100)
AuthorIntro:
作者简介:赵建峰(1973-),男,学士,高级讲师 E-mail:jsrdzjf@163.com
Reference:

 [1]   陆宝山, 王雷刚,季业益.70Cr3Mo钢支承辊超探不合格原因分析及改进措施[J].锻压技术,2017,42(7):6-13.


Lu B S, Wang L G, Ji Y Y. Reason analysis and improvement measures for unqualified overtesting of 70Cr3Mo steel backup roll [J]. Forging & Stamping Technology, 2017, 42 (7): 6-13.


[2]   谢雨田,张体明,陈玉华,.管线内表面堆焊成形一体化装置的研制[J].精密成形工程,2019,11(2):50-54.


Xie Y T, Zhang T M, Chen Y H, et al. Development of an integrated surfacing and forming device for inner surface of pipelines[J]. Journal of Netshape Forming Engineering, 2019, 11 (2): 50-54.


[3]   高胡鹤,丁婷婷,马淑谨,.等离子堆焊VC/锡青铜涂层的组织结构与耐磨性能研究[J].稀有金属,2017,41(1):45-51.


Gao H H, Ding T T, Ma S J, et al. Microstructure and wear resistance of VC /tinbronze coating deposited by plasma transferred arc surfacing [J]. Chinese Journal of Rare Metals, 2017,41(1):45-51.


[4]   马丽,朱亮,韩峰,.管内壁的粉末电爆喷涂工艺[J].金属热处理,2019,44(3):170-174.


Ma L, Zhu L, Han F, et al. Powder electroexplosive spraying process for inner wall of pipe [J]. Heat Treatment of Metals, 2019, 44 (3): 170-174.


[5]   史娜,冯潇,何力,.壳核结构复合粉末的制备及其在热喷涂领域的应用[J].热加工工艺,2018,47(24):1-5.


Shi N, Feng X, He L, et al. Preparation of shellcore composite powder and its application in thermal spraying [J]. Hot Working Technology, 2018, 47 (24): 1-5.


[6]   王毅,马凯,徐坤坤,.立方氮化硼含量对等离子喷焊层Ni60B+cBN/Ti组织与性能的影响[J].热加工工艺,2019,48(2):112-116.


Wang Y, Ma K, Xu K K, et al. Effect of cubic boron nitride content on microstructure and properties of Ni60B+cBN/Ti plasma spray welding layer[J]. Hot Working Technology, 2019, 48 (2): 112-116.


[7]   钦兰云,李明东,杨光,.热处理对激光沉积TC4钛合金组织与力学性能的影响[J].稀有金属, 2018,42(7):698-704.   


Qin L Y, Li M D, Yang G, et al. Microstructure and mechanical properties of laser deposition manufacturing TC4 titanium alloy with heat treatment[J]. Chinese Journal of Rare Metals, 2018,42(7):698-704.


[8]   于希辰,王志文,刘海青,.后热处理对激光熔覆涂层应用的研究进展[J].金属热处理,2019,44(3):114-119.


Yu X C, Wang Z W, Liu H Q, et al. Research progress of postheat treatment on laser cladding coatings [J]. Heat Treatment of Metals, 2019,44(3): 114-119.


[9]   王三星. 基于激光熔覆技术的轧辊再制造研究[D].秦皇岛:燕山大学,2015.


Wang S X. Research on Roll Remanufacturing Based on Laser Cladding Technology[D]. Qinhuangdao: Yanshan University, 2015.


[10]赵丹丹,焦锋.基于灰色关联分析的35CrMoV钢活塞杆激光熔覆工艺参数优化[J].兵工学报,2018,39(10):2073-2080.


Zhao D D, Jiao F. Optimization of laser cladding process parameters of 35CrMoV steel piston rod based on grey relational analysis [J]. Acta Armamentarii, 2018,39(10): 2073-2080.


[11]谢晖,周玉彬,王杭燕,.高强钢板冲裁断面质量的分析与优化[J].塑性工程学报,2018,25(5):99-104.


Xie H, Zhou Y B, Wang H Y, et al. Analysis and optimization for blanking section quality of high strength steel sheet[J]. Journal of Plasticity Engineering, 2018,25(5):99-104.


[12]薛克敏,吴超,郭威威,.基于灰色系统理论的隔热件成形优化[J].塑性工程学报,2018,25(3):30-34.


Xue K M, Wu C, Guo W W, et al. Forming optimization of insulation parts based on grey system theory[J]. Journal of Plasticity Engineering, 2018,25(3):30-34.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com