Transactions of Materials and Heat Treatment

Title：Research on material flow and dimension of aviation nail head by viveting pressure forming

Authors： Zeng Chao Tian Wei Liu Xiangyao Xue Jiutian

Unit： 1. School of Aerospace Engineering Guizhou Institute of Technology 2. College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and Astronautics

KeyWords： pressure riveting force material flow nail head dimension principal stress method generalized variation Avitzur limit analysis

ClassificationCode：V261；TH161

year,vol(issue):pagenumber：2019,44(10):176-183

Abstract：

In order to realize the material flow and dimension analysis of nail head forming process under the action of pressure riveting force, the relation between pressure riveting force and nail head dimension under material flow characteristics during riveting process was analyzed by principal stress method, generalized variation inequality principle, Avitzur limit analysis, FEM and so on. The results show that several theoretical analysis methods have different close proximity to the experimental results in different compression stages of nail head, and the effect of finite element analysis is relatively better. Because of the differences in local material flow characteristics between ideal upsetting model and nail head forming, several classical analysis theories are insufficient in the precise study of the forming dimensions for riveting nail head. Taking into account the plastic hardening in the large deformation process and the actual flow characteristic of material, the principal stress method was revised. The comparison with the experiment results shows that the modified principal stress method greatly improves the analysis accuracy of the riveting force-nail head dimension relationship.

Funds：

国家自然科学基金资助项目（51575273）；贵州省自然科学基金资助项目（20161065）；贵州省普通高等学校工程研究中心资助项目（KY2018007）；贵州理工学院军民融合专项资助项目（KJZX17-011）

作者简介：曾超（1986-），男，博士，副教授 E-mail：h_zeng@nuaa.edu.cn

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