Transactions of Materials and Heat Treatment

Title：Cold precision forging process of rivet sleeve with Huck core-pulling rivet

Authors： Zhu Jingqiu Zhang Dongmin Lyu Leilei Liu Hongtao Zhou Weimin Zhang Yupeng

Unit： Shanghai Institute of Technology Shanghai Dongfeng Automobile Special Parts Co. Ltd.

KeyWords： Huck core-pulling rivet cold precision forging rivet sleeve defect analysis die structure

ClassificationCode：TG376

year,vol(issue):pagenumber：2020,45(2):15-23

Abstract：

For the defects of incomplete filling, folding and flash in the head of rivet sleeve with Huck core-pulling rivet during the forming process, the causes of defects were analyzed in terms of metal flow behavior. On this basis, two kinds of cold precision forging process were preliminarily designed, and the die structures were optimized. Then, in the die structure of step 3, an exhaust hole with Ф0.2 mm was reserved respectively at the outer corner of the top of rivet sleeve and the joint between rod and head in order to solve the incomplete filling problem of parts. Furthermore, the finite element models were established respectively, and the numerical simulation was carried out by DEFORM-3D. Comparing the effective stress, effective strain, forming load and metal flow direction of the two kinds of forming process, the simulation results show that the effective stress and strain values at the end of the second process are 15% and 34.6% higher than those of the first process respectively, and the metal flow is chaotic. Thus, the first process is more reasonable. Through the JBF-19B-4S bolt cold heading machine, the flawless and full-filled parts are obtained, and the experimental results are consistent with the numerical simulation results.

Funds：

企业横向项目(J2017-184)

朱景秋(1994-)，男，硕士研究生，E-mail：1210550874@qq.com；通讯作者：张东民(1968-)，男，博士，教授，E-mail:dmzhang_nuaa@sit.edu.cn

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