Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Multi-wheel planetary spinning of thin-wall cup-shaped parts with internal and external teeth
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG376
year,vol(issue):pagenumber:2020,45(4):126-133
Abstract:

 In view of the problems for low material utilization rate and low mechanical properties in the current process of cup-shaped parts with internal and external teeth, a new forming process method was proposed. The mechanism of this new forming process was studied by combined finite element method with experiment. The spinning forming characteristics of cup-shaped parts with internal and external teeth were analyzed. The distribution laws of residual stress and equivalent strain in the inner tooth, outer tooth and lateral wall regions were studied, and the most vulnerable regions of defects were predicted. The process parameters determined by finite element simulation were used to carry out the process test. The results show that at the initial position of forming, the fracture defect is most likely to occur in the outer tooth area of blank due to the tensile stress, and the outer metal in the inner tooth area is deformed due to the three-direction tensile stress which is another main location where the crack defect occurs. The deformations of the inner and outer teeth are periodic in the circumferential direction.

 
Funds:
吉林省科技发展计划项目(20170204082G X);装备预先研究项目(41423030613)
AuthorIntro:
黄涛(1982-),男,硕士,副研究员 E-mail:13843082365@163.com 通讯作者:郭亚明(1988-),男,博士,工程师 E-mail:18744026909@163.com
Reference:

 [1]Haghshenas M, Jhaver M, Klassen R J, et al. Plastic strain distribution during splined-mandrel flow forming[J]. Materials & Design, 2011, 32(6): 3629-3636.


[2]夏琴香,杨明辉,胡昱,等. 杯形薄壁矩形内齿旋压成形数值模拟与试验[J]. 机械工程学报, 2006,42(12): 192-196.

Xia Q X, Yang M H, Hu Y, et al.Experimental research and numerical simulation on cup-shaped thin-walled rectangular inner gear formed by spinning [J].Chinese Journal of Mechanical Engineering, 2006,42(12): 192-196.

[3]夏琴香,李小曼, 李小龙,等. 杯形薄壁梯形内齿旋压成形过程数值模拟及试验研究[A].中国机械工程学会.第十届全国塑性工程学术年会、第三届国际塑性加工先进技术研讨会论文集[C].南昌:2007.

Xia Q X, Li X M, Li X L, et al. Experimental research and numerical simulation on cup-shaped thin-walled trapezoidal inner gear formed by spinning[A].Chinese Mechanical Engineering Society.Proceedings of the Tenth National Plastic Engineering Academic Annual Conference & the Third International Plastic Processing Advanced Technology Seminar[C].Nanchang:2007.

[4]Xia Q X, Xiao G F, Long H, et al. A review of process advancement of novel metal spinning[J]. International Journal of Machine Tools & Manufacture, 2014,85:100-121.

[5]Xia Q X. Research on the forming mechanism of the 3D non-axisymmetric parts spinning[J].Chinese Journal of Mechanical Engineering,2004, 40(2):153-156.

[6]Xu W C, Zhao X K, Shan D B, et al.Numerical simulation and experimental study on multi-pass stagger spinning of internally toothed gear using plate blank[J]. Journal of Materials Processing Technology, 2016, 229:450-466. 

[7]Peter G, David F. Application and modelling of flow forming manufacturing processes for internally geared wheels[J]. International Journal of Machine Tools & Manufacture, 2006, 46: 1261-1265.

[8]Jiang S Y, Zheng Y, Ren Z, et al. Multi-pass spinning of thin-walled tubular part with longitudinal inner ribs[J]. Transactions Nonferrous Metals Society of China, 2009, 19:215-221.

[9]Li Y, Xu Z, Tang Y, et al. Forming characteristics analysis of the cross-section of axially inner grooved copper tube[J]. International Journal of Advanced Manufacturing Technology, 2010, 47(9-12):1023-1031.

[10]Zhan M, Guo J, Chen F, et al. Exploring forming mechanism of a part with transverse inner rib during power spinning[J]. Journal of Northwestern Polytechnical University, 2014, 32(5):799-804.

[11]周强, 詹梅, 杨合. 带横向内筋锥形件旋压应力应变场的有限元分析[J]. 塑性工程学报, 2007, 14(3):49-53.

Zhou Q, Zhan M, Yang H. FEM analysis of power spinning of cones with hoop inner rib[J]. Journal of Plasticity Engineering, 2007, 14(3): 49-53.

[12]Ma F, Yang H, Zhan M.Plastic deformation behaviours and their application inpower spinning process of conical parts with transverse inner rib[J]. Journal of Materials Processing Technology, 2010, 210(1):180-189.

[13]Xu H Q, Li M Z, Li L L,et al. Power spinning study of thin-walled 5A06 aluminum alloy cylinder with longitudinal and hoop inner ribs for manufacturing engineering[J]. Advanced Materials Research, 2012, 583:301-305.

[14]Zhang C M, Shen Y Y, Zhang H. Mesh dynamics analysis of gear shaving cutter research based on ADAMS software[J]. Applied Mechanics & Materials, 2015, 757:93-97.

[15]Cai S L,Cai Y W, Huang W T. The optimization of tooth form fitting error on worm type shaving cutter[J]. Advanced Materials Research, 2012, 591-593:356-360.

[16]Yu H, Gong Y. Research on grinding dimension of gear-shaving cutter based on Maclaurin series[A]. International Conference on Quality[C]. IEEE,2012.
Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com