Transactions of Materials and Heat Treatment

Title：Structural optimization on combination body of cold forging press based on finite element calculation

Authors： Bai Yubing Hou Jiaxin Zhang Zhiguo Li Jiangguo Jiang Peng

Unit： Confederation of Chinese Metalforming Industry Beijing Research Institute of Mechanical & Electrical Technology Ltd. China International Engineering Consulting Corporation Jiangsu CPTEK Servo Technology Co. Ltd. China Forging Machinery Co. Ltd.

KeyWords： combination body statics calculation modal calculation structure optimization lightweight

ClassificationCode：TH17

year,vol(issue):pagenumber：2020,45(6):130-135

Abstract：

For the closed combination body of connecting rod cold forging press, the finite element analysis model for static analysis and modal calculation was established by importing 3D model of body into Workbench, and the stress of press below 160 MPa, the deflection of 0.36 mm for press, and the first-order frequency of 15.886 Hz were obtained to meet the requirements of engineering. However, the Z-direction deformation of 0.32 mm for column exceeded the allowable value of 0.2 mm, so the press had the optimized allowance and necessity. Based on static analysis， the different thicknesses of press were designed as the define variables, the stress on the press and the Z-direction deformation of the column were set as the constraints, and the weight of press was taken as the objective function by the multi-objective optimization method. Then, the optimization schemes obtained from the three different results were compared, and the scheme one was selected. The calculation results show that the weight of press is changed from 73828 kg to 66706 kg, and the weight is reduced by 9.6% to realize the lightweight of press. Furthermore, the stiffness calculation and modal analysis of the optimized press show that the deflection of press is 0.35 mm, the Z-direction deformation of column is 0.18 mm, and the first-order frequency is 15.688 Hz, which meet the actual use requirements. Thus, in the design of press, the thickness of sheet is reduced to achieve the possibility of reducing the weight for press body and the manufacturing cost under the premise of meeting the requirements of use.

Funds：

白玉冰（1981-），男，学士，工程师 E-mail：byb81@126.com

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