Home
Editorial Committee
Brief Instruction
Back Issues
Instruction to Authors
Submission on line
Contact Us
Chinese

  The journal resolutely  resists all academic misconduct, once found, the paper will be withdrawn immediately.

Title:Design of main shear blade for aluminum extrusion press
Authors:  
Unit:  
KeyWords:  
ClassificationCode:TG375.23;TP391.7
year,vol(issue):pagenumber:2020,45(7):160-164
Abstract:

 By using Forge software and Crockroft & Latham fracture criterion, the simulation on discard shearing process of main shear was carried out. It was confirmed that the edge of main shear blade continually contacted with the discard, and the load acted on the main shear directly related to the area and magnitude of force received by the shear blade edge. Then, based on the force analysis of shear blade edge, it was recognized that the load acted on the shear blade mainly depends on the value of resistance force for shear blade edge to overcome material deformation, the width and height of blade edge and the angle between blade edge and horizontal coordinate. Combining the most dangerous working condition of shear blade edge, the finite element analysis of main shear structure was processed. The results show that when the angle between long blade edge and horizontal coordinate is large, the risk of main shear blade tipping is increased rapidly. It is proposed that the angle between long blade edge and horizontal coordinate should be determined according to the most dangerous working condition, so that the main shear blade will not only satisfy the design requirements of strength and stiffness, but also has sufficient safety margin. 

Funds:
天津市科技计划项目(16YDSSGX00460);天津市滨海新区青年英才培育计划资助项目(2019)
AuthorIntro:
王晓磊(1982-),男,工学学士,工程师 E-mail:wonsokkk@163.com 通讯作者:王丽薇(1980-),女,工学博士,高级工程师 E-mail:48181416@qq.com
Reference:

 [1]魏军.金属挤压机 [M].北京:化学工业出版社,2006.


Wei J.Metal Extrusion Press [M].BeijingChemical Industry Press2006.


[2]刘丰.管材滚压剪切过程的数值模拟及关键设备的研究[D].秦皇岛:燕山大学,2009.


Liu F.Simulation of the Tube Roll-cutting Process and Key Equipment Design [D].QinhuangdaoYanshan University2009.


[3]张国智,刘莉莉,魏增菊,等.基于网格重划分的冲孔剪切带的模拟方法研究[J].机械设计与制造,2010,(4):138-140.


Zhang G ZLiu L LWei Z Jet al.Study on the simulation method of shear zone in punching based on remeshing technology [J].Machinery Design & Manufacture2010,(4):138-140.


[4]石登仁,尹忠俊,方亚南,等.滚筒式飞剪机剪切过程数值模拟[J].机械设计与制造,2014,(8):78-80.


Shi D RYin Z JFang Y Net al.Numerical simulation of drum flying shear cutting [J].Machinery Design & Manufacture2010,(8):78-28.


[5]贾海亮.圆盘剪剪切过程的有限元模拟和实验研究[D].太原:太原科技大学,2010.


Jia H L.Finite Element Method Simulation and Experiment on the Disc Steel Plate Shearing Process [D].TaiyuanTaiyuan University of Science & Technology2010.


[6]谢红飙,王高飞,许秀梅,等.不锈钢包覆碳钢切屑复合角钢轧制有限元模拟[J].塑性工程学报,2019262):170-176.


Xie H BWang G FXu X Met al.FEM simulation of stainless steel coated carbon steel scraps composite angle steel rolling [J].Journal of Plasticity Engineering2019262):170-176.


[7]叶拓,王冠,姚再起,等.汽车用6xxx系铝合金薄壁件的韧性断裂行为[J].中国有色金属学报,2014,(4):878-887.


Ye TWang GYao Z Qet al.Ductile fracture behavior of 6xxx aluminum alloy thin-walled components of automobile [J].The Chinese Journal of Nonferrous Metals2014,(4):878-887.


[8]邢建斌,王丽薇,解文科.铝挤压机压余剪切过程有限元模拟[J].机械工程与自动化,2015,(4):36-37.


Xing J BWang L WXie W K.Finite element simulation on discard shearing process of aluminum extrusion press [J].Mechanical Engineering & Automation2015,(4):36-37.


[9]黎聪,董梁,张骥超,等.Mohr-Coulomb断裂准则在高强钢剪切仿真中的应用[J].塑性工程学报,2018254):234-239.


Li CDong LZhang J Cet al.Application of Mohr-Coulomb ductile fracture criterion on simulation of shearing process of high strength steel [J].Journal of Plasticity Engineering2018254):234-239.


[10]刘倩,韩静涛,郑小平,等.一种基于应力三轴度的断裂准则及其在剪切工艺中的应用[J].塑性工程学报,2018252):57-64.


Liu QHan J TZheng X Pet al.A ductile fracture criterion based on stress triaxiality and its application to the shearing process [J].Journal of Plasticity Engineering2018252):57-64.


[11]刘康宁,郎利辉,续秋玉.5A06铝合金板材热态本构模型及韧性断裂准则[J].西南交通大学学报,2018,(1):214-218.


Liu K NLang L HXu Q Y.Modified constitutive model and ductile fracture criterion for 5A06 Al-alloy sheets at elevated temperatures [J].Journal of Southwest Jiaotong University2018,(1):214-218.


[12]王成,朱杨杨,倪红军,等.基于DEFORM-3D软件模拟7075铝合金切削力及其断裂准则的选择[J].机械工程材料,2019,(2):69-72.


Wang CZhu Y YNi H Jet al.Cutting force simulation of aluminum alloy 7075 by DEFORM-3D software and its selection of fracture criterion [J].Materials for Mechanical Engineering2019,(2):69-72.


[13]赵清江,郭怡晖,梁宾,等.22MnB5高强度钢板材的断裂失效准则研究[J].塑性工程学报,2020274):132-137.


Zhao Q JGuo Y HLiang Bet al.Research on fracture criterion of 22MnB5 high-strength steel plate [J].Journal of Plasticity Engineering2020274):132-137.

Service:
This site has not yet opened Download Service】【Add Favorite
Copyright Forging & Stamping Technology.All rights reserved
 Sponsored by: Beijing Research Institute of Mechanical and Electrical Technology; Society for Technology of Plasticity, CMES
Tel: +86-010-62920652 +86-010-82415085     Fax:+86-010-62920652
Address: No.18 Xueqing Road, Beijing 100083, P. R. China
 E-mail: fst@263.net    dyjsgg@163.com