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Title:Research on AMESim simulation and control for direct drive electro-hydraulic servo die forging hammer control system
Authors: Mao Xi  Nie Shaowu  Li Geqiang  Ding Yinting 
Unit: Henan University of Science and Technology 
KeyWords: direct drive electro-hydraulic servo system  die forging hammer  servo motor  AMESim simulation  energy control  wavelet neural network PID 
ClassificationCode:TH137
year,vol(issue):pagenumber:2020,45(8):141-149
Abstract:
The traditional die forging hammer adapts the scheme of constant speed hydraulic pump, accumulator and striking valve to control the striking energy of hammer head, and there are some problems such as poor controllability and accuracy of striking energy, easy damage and short service life of striking valve. Then, a striking energy control scheme of die forging hammer by AC servo motor driving quantitative pump was designed, which was called direct drive electro-hydraulic servo die forging hammer. For the precise control problem of this new die forging hammer control system, the simulation analysis was conducted by software AMESim and Simulink, and the appropriate solutions were proposed. Firstly, the joint simulation model of AC permanent magnet synchronous servo motor and hydraulic system was established, and the curves of speed and displacement for hammer head, pump flow and motor speed were simulated and analyzed. The results show that the striking energy of hammer head is precisely controlled by motor speed. In view of the limitation of traditional PID to nonlinear control, a wavelet neural network PID control strategy for pressure and speed of die forging hammer was proposed. Finally, using the cSPACE system to control prototype, the effectiveness of the control method was verified by semi-physical physical simulation.
Funds:
国家自然科学基金资助项目(51705135, 51705134)
AuthorIntro:
毛玺(1962-) ,男,学士,高级实验师,E-mail:maoxi931208@126.com
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