Transactions of Materials and Heat Treatment

Title：Simulation and optimization on round pin forming based on Simufact

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ClassificationCode：TH128

year,vol(issue):pagenumber：2020,45(11):1-6

Abstract：

Based on cold forging module of Simufact.Forming, the formability of cross-section circle for round pin was simulated. Under the condition of constant cross-sectional area, the diagrams of equivalent plastic strain distribution for blank forming with different ratios of width to height were studied, and the optimal ratio of width to height for blank was obtained to provide a reference for blank design of round pin stamping. Then, the influences of forging process parameters on the forming of round pin were analyzed, and a four-factor and three-level orthogonal experiment with forging round head end clearance, pre-forged C angle, stamping speed and friction coefficient as the experiment parameters was designed. Furthermore, taking the total width of small plane after forming as the optimization objective, the influence trend of four factors on the total width of small plane for round pin was obtained by range analysis. According to the actual production, the optimized scheme is as follows: the forging round head end clearance is 0.09 mm, the stamping speed is 80 strokes per minute, the pre-forged C angle is reduced, and the lubrication conditions are appropriately reduced to provide a reference for the optimization on the width of small plane for round pin in the production process.

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冯学林（1990-），男，硕士，工程师 E-mail：837340232@qq.com;通讯作者：万里翔（1965-），男，博士，副教授 E-mail：wanlx@home.swjtu.edu.cn

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