Transactions of Materials and Heat Treatment

Title：Research on numerical simulation of warm forming for 6111 aluminum alloy

Authors： Xia Jiansheng Chen Demao Dou Shasha

Unit： Yancheng Institute of Technology Jiangsu University

KeyWords： 6111 aluminum alloy warm forming stamping friction coefficient orthogonal experiment

ClassificationCode：TG156.3

year,vol(issue):pagenumber：2020,45(9):64-68

Abstract：

The influences of initial temperature of sheet, stamping speed and normal load on the friction coefficient between 6111 aluminum alloy and H13 die steel were studied by CFT-I multifunctional material surface comprehensive performance tester. Then, the optimal process parameters obtained by orthogonal experiment were simulated, and the reliability of finite element simulation was verified by experiments. The results show that the friction coefficient decreases first and then increases with the increasing of temperature, increases with the increasing of normal load, and decreases with the increasing of stamping sppeed. After stamping, the temperature of flange area for sheet metal is low, and the temperature of bottom part is higher. However, the distribution law of stress and strain for sheet metal is basically the same, which mainly occurs in the side wall and fillets of punch and die. Through simulation and experimental measurement, it can be seen that the maximum thinning of parts occurs in the side wall area, and the thinning at the fillet of punch and die is small. Furthermore, the distribution law of thickness for experiment and simulation is basically consistent, which verifies the effectiveness of finite element model.

Funds：

国家自然科学基金资助项目 (51505408)

夏建生（1980-），男，博士，副教授 E-mail：Xiajiansheng@163.com 通讯作者：陈德茂（1994-），男，硕士研究生 E-mail：18252038323@163.com

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