Transactions of Materials and Heat Treatment

Title：Design method on automated production and manufacturing system of forging based on product series spectrum

Authors： Zhang Nan Liu Qingsheng Zeng Qi Dong Xugang Pan Chenghai

Unit： Beijing Research Institute of Mechanical ＆ Electrical Technology Ltd Chongqing Dajiang Jiexin Forging Co Ltd

KeyWords： forging system design automation Hall 3D structure product spectrum

ClassificationCode：TG316

year,vol(issue):pagenumber：2020,45(12):130-135

Abstract：

Based on the Hall methodology, the planning, organization and management process in the design of automated production and manufacturing system of forging based on product series spectrum were expounded, and the specific contents implemented in different working stages according to time nodes from the perspective of time dimension were summarized. Then, the logical thinking process and steps for solving engineering problems from the perspective of logic dimension were introduced, and from the perspective of knowledge dimension, the professional knowledge required in design and implementation was listed. At the same time, on the basis of the Hall 3D structure, the six key points in the system design and implementation process were analyzed and selected as product analysis, process design, equipment selection, layout planning, control system design and system simulation respectively, and the specific implementation method was illustrated in combination with an automation production line of forging. Finally, according to the actual situation in the design and implementation process, the key problems in the automation production line of forging for multi-product collinear production were put forward, the solutions were provided, and the advantages of the solutions were introduced. The study has certain guiding significance for the planning and design of production and manufacturing system.

Funds：

工业强基工程（TC180A3Y1/18）

张南（1995-），男，硕士研究生 E-mail：zh_nan95@outlookcom 通讯作者：刘庆生（1979-），男，硕士，研究员 E-mail：13701091564@163com

Reference：

［1］Zhou J, Li P G, Zhou Y H， et al. Toward newgeneration intelligent manufacturing
［J］. Engineering Journal, 2018, 4(1):11-20.

［2］朱毅麟. 型谱是产品实现“三化”的指南
［J］. 航天标准化, 2005, (6):11-12.

Zhu Y L. Type spectrum is the guide for product realization of ‘three modernizations’
［J］. Aerospace Standardization, 2005，(6):11-12.

［3］乔非, 沈荣芳,吴启. 系统理论、系统方法、系统工程-发展与展望
［J］.系统工程，1996,14(5): 7-12.

Qiao F, Shen R F, Wu Q. System theory, system method, system engineeringdevelopment and prospect
［J］. Systems Engineering, 1996,14(5) : 7-12.

［4］常绍舜. 系统工程和系统工程方法
［J］.系统工程学报, 2016，24（4）：11-14.

Chang S S. Systems engineering and systems engineering methods
［J］. Systems Engineering, 2016，24（4）：11-14.

［5］李金海. 基于霍尔三维结构的项目管理集成化研究
［J］.河北工业大学学报, 2008,37(4):25-27.

Li J H. Research on integration of project management based on Hall 3D structure
［J］. Journal of Hebei University of Technology, 2008,37(4):25-27.

［6］闫怀志. 网络空间安全系统科学与工程
［M］.北京：科学出版社,2019.

Yan H Z. Cyberspace Security System Science and Engineering
［M］.Beijing: China Science Publishing & Media Ltd.,2019.

［7］高俊. 6082铝合金热成形行为及其在汽车转向节高温精密锻造的应用
［D］. 长春：吉林大学, 2020.

Gao J. Hot Forming Behavior of 6082 Aluminum Alloy and Its Application in High Temperature Precision Forging of Automobile Steering Knuckle
［D］.Changchun：Jilin University,2020.

［8］李忠民, 卢喜,刘雨耕.热模锻压力机
［M］.北京：机械工业出版社,1990.

Li Z M, Lu X, Liu Y G. Hot Die Forging Press
［M］.Beijing: China Machine Press,1990.

［9］林宝君. 连杆裂解半自动生产线自动化系统的控制技术研究
［D］. 长春：吉林大学, 2009.

Lin B J. Research on Control Technology of Automatic System of Connectingrod Fracture Splitting Semiautomation Line
［D］. Changchun：Jilin University,2009.

［10］丁军. 富士迈公司的改善体系建立与OEE的应用研究
［D］.上海：上海交通大学,2008.

Ding J. Create Improvement System and Apply OEE in FITI
［D］.Shanghai: Shanghai Jiao Tong University,2018.

［11］顾惠红，周炳海. 基于精益生产方式的快速换模实践研究
［J］. 精密制造与自动化，2019， (1):15-18.

Gu H H, Zhou B H. Research on the practice of rapid die change based on lean production
［J］. Precise Manufacturing & Automation，2019，(1):15-18.

［12］唐启成，周炳海. 基于快速换模技术的冲压设备利用率改善
［J］. 精密制造与自动化，2019，(4):60-62.

Tang Q C, Zhou B H. Improvement of stamping equipment utilization based on rapid die change technology
［J］. Precise Manufacturing & Automation，2019，(4):60-62.

［13］曾琦. 曲轴智能锻造系统及锻件质量控制研究
［D］. 北京：北京科技大学, 2018.

Zeng Q. Study on Intelligent Forging System and Quality Control of Crankshaft
［D］.Beijing：University of Science and Technology Beijing,2018.

Service：

【This site has not yet opened Download Service】【Add Favorite】